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Founded 1997, SynQor® become technology, quality service leader high efficiency dc-dc converters telecom/datacom marketplace. PowerQor®, BusQor®, DualQor®, iQorTM, NiQor® product lines, combined with SynQor's unmatched lead-times, flexibility, design support lowest total cost ownership have become benchmark sought SynQor's worldwide customer base. 2004 SynQor began successful entry into industrial, medical military market segments with InQor®, ACuQor® MilQor® product lines. These technology leading dc-dc ac-dc product lines have enabled customers realize vast savings space, weight overall system costs while dramatically increasing power densities end-system performance. Equally important service support advantage SynQor brought customers these market segments. SynQor privately owned U.S. company headquartered Boxborough, Massachusetts, which also location manufacturing operations. SynQor design center Dallas, Texas, sales/marketing offices Europe, Malaysia, Korea China. More information available company's website www.synqor.com.
ADVANCING POWER CURVE
ABLE CONTENTS
ISOLATED DC-DC CONVERTERS PowerQor DualQor
Single Dual Output, Isolated Converters Product Selector Guide InQor Ruggedized Industrial Converters CFQor Medical Grade DC-DC Converters MilQor Mil-COTS "Off-The-Shelf" Converters (Military/Aerospace) Product Selector Guide MilQor Hi-Rel High-Reliability Converters (Military/Aerospace) Product Selector Guide BusQor (BUS CONVERTER) Single Output, Isolated Converters Product Selector Guide
NON-ISOLATED DC-DC CONVERTERS NiQor (High-Voltage)
Single Output, Non-Isolated Converters Product Selector Guide NiQor Single Output, Non-Isolated Converters Product Selector Guide
FILTERS InQor, Mil-COTS, Hi-Rel
Product Features Product Selector Guide
ATCA MODULES iQor
ATCA Interface Module
AC-DC POWER SUPPLIES ACuQor
Medical/Industrial-Grade AC-DC Converters Product Selector Guide
GENERAL INFORMATIO
Package Outlines Manufacturing Overview
www.synqor.com
ISOLATED DC-DC CONVERTERS
INPUT, SINGLE DUAL OUTPUT ISOLATED DC-DC CONVERTERS TELECOM/NETWORKING APPLICATIONS
OPERATIONAL
Ultra-high efficiency Wide input voltage ranges: 18-36V (PQ24) 18-60V (PQ30) 18-75V (PQ40) 35-75V (PQ48, PQ60, DQ6) 44-52V (PQ50) 38-55V (PQ55) 40-75V (PQ65) Withstand 100V, 100ms input voltage transient (PQ60, PQ40 models only) Fixed frequency switching, output noise minimum load requirement (except PQ60525HTA04)
PROTECTION/CONTROL
Input under-voltage lockout (UVLO) Output current limit (OCP) short circuit protection Output over-voltage protection (OVP) Thermal shutdown (OTP) Back-drive protection (starts into pre-biased load) On/Off control referenced input side Remote sense Output voltage trim (industry std. trim equations)
MECHANICAL
Industry standard pin-out configurations Industry standard footprints: Sixteenth Brick: 0.95" 1.35" Eighth Brick: 0.90" 2.3" Quarter Brick: 1.45" 2.3" Half Brick: 2.3" 2.4" Full Brick: 4.6" 2.4" Open-frame, single board construction higher reliability (baseplated versions also available)
GENERAL SPECIFICATIONS
Operating Temperature Output Voltage Point Output Voltage Ripple Input Ref. Ripple Current Switching Frequency Transient Response Output Voltage Trim Range (Sixteenth Brick) (Half Brick Zeta) Isolation Voltage ±1.0% 1.5% Vout (typ.) (typ.) 300kHz 300mV +10% -20% +10% -10% +10% -50% 2250Vdc
SAFETY
2250V, input-to-output isolation Basic insulation rating 60950-1:2006/A11:2009/A1:2010 60950-1:2007 CAN/CSA C22.2 60950-1:2007
Page 37-38 Package Outlines
Page
SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only) www.synqor.com
ISOLATED DC-DC CONVERTERS
PowerQor DualQor PRODUCT FAMILY MATRIX
PQ24
Input Range: 18-36V Transient Max. Power: 100W Efficiency:
Input Voltage Range(s)
PQ30
Input Range: 18-60V Transient Max. Power: 100W Efficiency:
PQ55 PQ40
Input Range: 18-75V Transient 100V Max. Power: 100W Efficiency:
PQ48 Input Range:
Input Range: 38-55V Max. Power: 400W Efficiency:
35-75V Max. Power: 165W Efficiency:
PQ50
PQ60 Input Range:
Input Range: 44-52V Max. Power: 660W Efficiency:
PQ65
Input Range: 40-75V Transient 100V Max. Power: 100W Efficiency:
35-75V Transient 100V Max. Power: 728W Efficiency:
Input Range: 35-75V Transient 100V Max. Power: 100W Efficiency:
100V
PowerQor PART NUMBERING GUIDE
Base Part Number Product Family Cont. Input Voltage
18-36V 18-60V 18-75V 35-75V 44-52V 38-55V 35-75V 40-75V
Option Descriptions Performance Series Thermal Design Max. Output Current Enable Logic Length Features
Output Voltage
010: 012: 1.2V 015: 1.5V 016: 1.65V 018: 020: 025: 2.5V 033: 3.3V 050: 053: 5.3V 060: 080: 090: 120: 150: 180: 240: 260: 280: 480: 525: 52.5V 530: 540:
Package Size
Sixteenth Brick Eighth Brick Quarter Brick Half Brick Full Brick
Kilo Mega Giga Tera Peta Zeta
Open frame Baseplate profile Profile Baseplate
100(not models shown)
0.110" Pos. 0.145" Standard Neg. 0.180" Full Feature 0.250"
Part Numbering Example: PQ48033HMA30NRS
DualQor PART NUMBERING GUIDE
Product Family
Input Voltage
35-75V
Output Voltage
5.0V
Output Voltage
3.3V
Package Size
Quarter Brick
Performance Series
Mega
Thermal Design
Open Frame
Power Enable Output Logic
Watts
Length
0.145"
Feature
Part Numbering Example: DQ65033QMA06NNS
valid part numbers, refer website contact your local sales representative distributor.
www.synqor.com SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only)
Page
ISOLATED DC-DC CONVERTERS
PowerQor LISTED PACKAGE OUTPUT VOLTAGE
PQ24
Series 1.8V 3.3V
24Vdc Input (18-36Vdc Input Range, 50Vdc Transient Full Brick) Full Brick
100W 8.33A 100W 6.67A 100W 21.5A 600W
Quarter Brick
PQ30
Series
3.3V
PQ55
Series
48Vdc Input (18-60Vdc Input Range, 80Vdc Transient)
100W
48Vdc Input (38-55Vdc Input Range)
7.6A 400W 275W
Quarter Brick
Half Brick
Eighth Brick
PQ40
PQ65
Series
Series
3.3V
48Vdc Input (18-75Vdc Input Range, 100Vdc Transient) Quarter Brick
100W 8.33A 100W 6.67A 100W
48Vdc Input (40-75Vdc Input Range, 100Vdc Transient) Quarter Brick 5.3V
5.6A 100W
PQ48
Series
1.5V
1.8V
2.5V
3.3V
48Vdc Input (35-75Vdc Input Range)
37.5W 108W 120W 150W 100W 62.5W 165W 132W 82.5W 125W 100W 100W 8.8A 100W 6.7A 100W 165W 160W 168W 144W 165W 150W
Half Brick
Quarter Brick
PQ50
Series
7.3V
48Vdc Input (44-52Vdc Input Range)
438W 250W 180W 660W
Half Brick
Quarter Brick Page
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ISOLATED DC-DC CONVERTERS
PQ60
Series
1.2V
1.5V
1.8V
2.5V
3.3V
52.5V
48Vdc Input (35-75Vdc Input Range, 100Vdc Transient) Full Brick
100A 120W 100A 150W 100A 180W 200W 230W 165W 132W 225W 165W 150W 240W 168W 9.2A 166W 260W 3.85A 200W 300W 600W 600W 600W 728W 21.5A 602W 12.8A 360W 600W 12.5A 600W
Half Brick
PQ60
Series
1.2V
1.5V
1.65V
1.8V
2.5V
3.3V
48Vdc Input (35-75Vdc Input Range, 100Vdc Transient)
300W 204W 37.5W 22.5W 67.5W 37.5W 22.5W 37.5W 37.5W 108W 37.5W 150W 100W 150W 115W 150W 100W 100W 144W 8.3A 100W 5.0A 120W 3.0A 144W
Quarter Brick
62.5W 82.5W 37.5W 87.5W 62.5W
7.0A
5.0A
3.0A
Eighth Brick
4.0A 4.0A 4.0A 3.3A 3.0A
Sixteenth Brick
DualQor LISTED PACKAGE OUTPUT VOLTAGE
Series 2.4/1.2V 3.3/1.2V 3.3/1.5V 3.3/1.8V 3.3/2.5V 5.0/3.3V +12/-12V
48Vdc Input (35-75Vdc Input Range, 100Vdc Transient)
15/15A 15/15A 15/15A 12/22A 8/16A 15/15A 12/16A 10/15A 100W 12/18A 8/9A 5/5A
Quarter Brick
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Page
ISOLATED DC-DC CONVERTERS
NEXT-GENERATION, RUGGEDIZED ISOLATED DC-DC CONVERTERS INDUSTRIAL APPLICATIONS
OPERATIONAL
High efficiency Input voltage ranges from 9V-160V 180V-425V Output power 600W Fixed frequency switching, output noise minimum load requirement Full Feature Optional some models
PROTECTION/CONTROL
Input under-voltage lockout Output current limit short circuit protection Active back bias limit prevents damage converter from external load induced pre-bias Output over-voltage protection Thermal shutdown
GENERAL SPECIFICATIONS
Operating Temperature Output Voltage Point Output Voltage Ripple Switching Frequency (IQ4H Transient Response Output Voltage Trim Range (Sixteenth Brick) (Half Brick Zeta) Isolation Voltage ±1.0% Vout (typ.) 350kHz 550kHz Vout (typ.) +10% -20% +10% -10% +10% -50% 4250Vdc
SAFETY
IQ12 IQ48 Basic Insulation 2250V, input-to-output isolation 60950-1:2006/A11:2009/A1:2010 60950-1:2007 CAN/CSA C22.2 60950-1:2007 IQ64 IQ4H Reinforced Insulation 4250V, 100M input-to-output isolation 60950-1:2006/A11:2009/A1:2010 60950-1:2007 CAN/CSA C22.2 60950-1:2007 marked
MECHANICAL
Industry standard pin-out configurations Flanged baseplate available Industry standard footprints: Full Brick: 2.48" 4.69" Half Brick: 2.39" 2.49" Quarter Brick: 1.54" 2.39" Sixteenth Brick: 1.04" 1.44" Pages 39-40 Package Outlines
Page
SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only) www.synqor.com
ISOLATED DC-DC CONVERTERS
InQor PRODUCT FAMILY MATRIX
INPUT RATIO
IQ12 Input Range: 9-22V Transient: Max.Power: 182W Eff.: IQ18 Input Range: 9-36V Transient: Max.Power: 182W Eff.
INPUT RATIO
IQ24 Input Range: 18-36V Transient: Max.Power: 504W Eff.: IQ72 Input Range: 42-110V Max.Power: 255W Eff.:
IQ36 Input Range: 18-75V Max.Power: 220W Eff.: IQ70 Input Range: 34-135V Max.Power: 240W Eff.:
Input Voltage Range(s)
IQ48 Input Range: 34-75V Transient: 100V Max.Power: 600W Eff.:
100V
IQ1B Input Range: 66-160V Transient: 170V Max.Power: 255W Eff.:
170V
IQ4H Input Range: 180-425V Transient: 475V Max.Power: 600W Eff.:
475V
InQor PRODUCT FAMILY MATRIX
INPUT RATIO
12:1 INPUT RATIO
Input Voltage Range(s)
IQ32 Input Range: 9-75V Transient: 100V Max.Power: 165W Eff.:
IQ64 Input Range: 18-135V Max.Power: 200W Eff.: IQ90 Input Range: 34-160V Max.Power: 228W Eff.:
IQ68 Input Range: 12-150V Transient: 170V Max.Power: Eff.
170V
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Page
ISOLATED DC-DC CONVERTERS
InQor PART NUMBERING GUIDE
Product Family Cont. Input Voltage Output Voltage
012: 1.2V 015: 1.5V 018: 1.8V 025: 2.5V 033: 3.3V 050: 070: 120: 150: 240: 280: 300: 400: 480: 500:
Package Size
Performance Thermal Design Series
Options Description Max. Iout Enable Logic Length Features
9-22V 9-36V 18-36V 9-75V 18-75V 34-75V 18-135V 12-150V 34-135V 42-110V 34-160V 66-160V 180-425V
Sixteenth Brick Quarter Brick Half Brick Full Brick
Kilo Mega Giga Tera Peta Zeta
Encased Encased Non-threaded Baseplate Flanged Baseplate
(not shown)
Negative
0.180"
Standard Full Feature
Part Numbering Example: IQ1B480QTC03NRS valid part numbers, refer website contact your local sales representative distributor.
INPUT RATIO LISTED PACKAGE OUTPUT VOLTAGE
IQ12
Series
1.2V
1.5V
1.8V
2.5V
3.3V
12Vdc Input (9-22Vdc Input Range, Transient 25V) Half Brick
108W 165W 132W 180W 140W 100W 180W 144W 180W 9.5A 143W 105W 7.5A 180W 144W 3.5A 1.7A 6.5A 182W 140W 2.4A 1.5A 4.5A 180W 3.5A 140W 3.7A 178W 144W 1.5A
Quarter Brick
Sixteenth Brick
Page
SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only) www.synqor.com
ISOLATED DC-DC CONVERTERS
IQ24
Series
1.2V
1.5V
1.8V
2.5V
3.3V
24Vdc Input (18-36Vdc Input Range, Transient 50V)
108W 165W 132W 200W 150W 120W 119W 216W 156W 120W 7.5A 225W 150W 120W 216W 6.5A 156W 120W 3.7A 300W 504W 510W 504W 504W 392W 7.5A 210W 5.5A 154W 120W 3.5A 1.7A 5.5A 220W 160W 4.5A 216W 3.3A 158W 2.5A 120W 1.8A 1.2A 12.5A 500W 500W 400W
Half Brick
Quarter Brick
Sixteenth Brick
IQ48
Series
1.2V
1.5V
1.8V
2.5V
3.3V
48Vdc Input (34-75Vdc Input Range, Transient 100V)
300W 108W 198W 149W 230W 170W 125W 105W 140W 105W 600W 252W 192W 144W 108W 600W 255W 195W 150W 105W 600W 10.5A 252W 192W 144W 4.5A 108W 21.5A 602W 252W 196W 150W 3.5A 105W 1.6A 3.5A 1.7A 600W 6.3A 252W 200W 5.2A 250W 192W 144W 2.2A 106W 600W
Half Brick
Quarter Brick
Sixteenth Brick
IQ72
Series
1.8V
3.3V
72Vdc Input (42-110Vdc Input Range) Half Brick
108W 198W 149W 230W 170W 125W 100W 140W 105W 252W 192W 144W 108W 255W 195W 150W 105W 10.4A 250W 192W 144W 4.5A 108W 252W 196W 150W 3.5A 105W 6.3A 252W 200W 5.2A 250W 192W 144W 1.2A
Quarter Brick
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Page
ISOLATED DC-DC CONVERTERS
INPUT RATIO LISTED PACKAGE OUTPUT VOLTAGE
IQ1B
Series
1.8V
3.3V
110Vdc Input (66-160Vdc Input Range, Transient 170V) Half Brick
108W 198W 149W 240W 170W 125W 140W 105W 252W 192W 144W 108W 255W 195W 150W 105W 240W 192W 144W 4.5A 108W 252W 196W 150W 3.5A 105W 1.5A 6.3A 252W 200W 5.2A 250W 192W 144W
Quarter Brick
IQ4H
Full Brick Half Brick Quarter Brick
Series
1.8V
2.5V
3.3V
385Vdc Input (180-425Vdc Input Range, Transient 475V)
126W 175W 198W 100W 400W 250W 150W 600W 300W 156W 600W 300W 150W 600W 12.5A 300W 6.25A 150W 21.4A 600W 10.7A 300W 5.35A 150W 12.5A 600W 6.25A 300W 3.12A 150W
Page
SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only) www.synqor.com
ISOLATED DC-DC CONVERTERS
INPUT RATIO LISTED PACKAGE OUTPUT VOLTAGE
IQ18
Series
1.2V
1.5V
1.8V
2.5V
3.3V
18Vdc Input (9-36Vdc Input Range, Transient 40V) Half Brick
108W 165W 132W 180W 140W 100W 180W 144W 180W 9.5A 143W 105W 7.5A 180W 144W 3.5A 1.7A 6.5A 182W 140W 2.4A 1.5A 4.5A 180W 3.5A 140W 3.7A 178W 144W 1.5A
Quarter Brick
Sixteenth Brick
IQ36
Series
1.2V
1.5V
1.8V
2.5V
3.3V
36Vdc Input (18-75Vdc Input Range) Half Brick
108W 165W 132W 200W 150W 120W 210W 154W 119W 216W 156W 120W 7.5A 210W 150W 120W 216W 6.5A 156W 120W 3.7A 7.5A 210W 5.5A 154W 120W 3.5A 1.7A 5.5A 220W 160W 4.5A 216W 3.2A 154W 2.5A 120W 1.8A 1.2A
Quarter Brick
Sixteenth Brick
IQ70
Series
1.8V
3.3V
70Vdc Input (34-135Vdc Input Range) Half Brick
108W 188W 142W 220W 160W 120W 126W 240W 180W 132W 240W 180W 8.6A 129W 5.5A 3.3A 240W 7.5A 180W 5.5A 132W 3.5A 8.5A 238W 6.5A 182W 4.4A 132W 2.8A 1.6A 240W 4.5A 180W 240W 3.8A 182W 2.7A 130W 1.8A
Quarter Brick
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Page
ISOLATED DC-DC CONVERTERS
INPUT RATIO LISTED PACKAGE OUTPUT VOLTAGE
IQ32
Series
1.8V
3.3V
32Vdc Input (9-75Vdc Input Range, Transient 100V) Half Brick
149W 109W 160W 120W 156W 120W 165W 120W 5.5A 3.3A 6.7A 161W 120W 3.5A 5.8A 162W 4.5A 126W 2.8A 1.6A 160W 120W 3.4A 163W 2.5A 120W 1.8A
Quarter Brick
IQ64
Series
1.8V
3.3V
64Vdc Input (18-135Vdc Input Range) Half Brick
108W 165W 132W 180W 140W 100W 192W 144W 195W 150W 6.5A 3.3A 192W 144W 196W 5.5A 154W 3.2A 1.6A 200W 3.8A 152W 192W 144W
Quarter Brick
IQ90
Series
1.8V
3.3V
90Vdc Input (34-160Vdc Input Range) Half Brick
108W 175W 132W 200W 150W 120W 119W 228W 156W 120W 225W 150W 120W 5.5A 3.3A 9.5A 228W 6.5A 156W 120W 3.5A 224W 5.7A 160W 120W 2.8A 1.6A 5.7A 228W 160W 4.6A 221W 3.2A 154W 2.5A 120W 1.8A
Quarter Brick
12:1 INPUT RATIO LISTED PACKAGE OUTPUT VOLTAGE
IQ68
Half Brick Quarter Brick
Series
1.8V
3.3V
68Vdc Input (12-150Vdc Input Range, Transient 170V)
4.4A 2.2A 2.2A 1.1A 1.1A 0.55A
Page
SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only) www.synqor.com
MEDICAL CERTIFIED
MEDICAL GRADE DC-DC CONVERTERS RATED PATIENT CONTACT DEFIBRILLATION PROOF
High Efficiency, full rated load current Industrial standard quarter-brick pin-out configuration Reinforced Insulation 4250V, 100M input-to-output 60601-1:2003 CAN/CSA C22.2 601.1-M90 60601-1/A2:1995 60601-1/A2:1995 Patient Contact Defibrillation Proof
CFQor PART NUMBERING GUIDE
Product Family Cont. Input Voltage Output Voltage Package Size Performance Series Thermal Design Maximum Output Current
Options Description Enable Logic Length Features
9-22V 18-36V 34-75V
050: 120: 150: 240:
Quarter Brick
Tera
Encased Flanged Baseplate
Negative Logic
0.180"
Standard Features
Part Numbering Example: CF24120QTC10NRS valid part numbers, refer website contact your local sales representative distributor.
CFQor
Quarter Brick
Series
12Vdc Nominal Input (9-22V Continous Input Range; 9-25V transient)
CF12 100W 105W
24Vdc Nominal Input (18-36V Continous Input Range; 18-50V transient)
Quarter Brick
CF24 120W 120W 120W 120W
48Vdc Nominal Input (34-75V Continous Input Range; 34-100V transient)
Quarter Brick
CF48 125W 144W 150W 144W
Page Package Outlines
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ISOLATED DC-DC CONVERTERS
Mil-COTS
"OFF-THE-SHELF" DC-DC CONVERTERS MILITARY/AEROSPACE COST SENSITIVE APPLICATIONS
OPERATIONAL
High efficiency, full rated load current Operating input voltage range: 9-75V, 155-425V Fixed frequency switching provides predictable Switching frequency: 350kHz, 550kHz minimum load requirement Rugged design harsh environments Full Feature optional some models
IN-LINE MANUFACTURING PROCESS
AS9100 9001:2000 certified facility Full component traceability Temperature cycling hour burn-in level temperature screening
SAFETY
Mil-COTS 28E, 28V, 28VE Basic Insulation 2250V, input-to-output isolation 60950-1:2006/A11:2009/A1:2010 60950-1:2007 CAN/CSA C22.2 60950-1:2007 Mil-COTS Reinforced Insulation 4250V, 100M input-to-output isolation 60950-1:2006/A11:2009/A1:2010 60950-1:2007 CAN/CSA C22.2 60950-1:2007 Marked
MECHANICAL
Industry standard pin-out configurations Flanged baseplate available Industry standard footprints: Full Brick: 2.48" 4.69" Half Brick: 2.39" 2.49" Quarter Brick: 1.54" 2.39" Sixteenth Brick: 1.04" 1.44"
CONTROL
On/Off control referenced input side Remote sense output voltage Output voltage trim range +10% -20% (Sixteenth Brick +10% -10%) (Half-Brick Zeta +10% -50%)
Page
Input under-voltage lockout Output current limit short circuit protection Active back bias limit Output over-voltage protection Thermal shutdown
Page 39-40 Package Outlines
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ISOLATED DC-DC CONVERTERS
Mil-COTS
MilQor Mil-COTS PRODUCT FAMILY MATRIX
MCOTS-28
Input Range: 16-40V Transient: 16-50V Max. Power: 510W Efficiency:
MCOTS-28V MCOTS-28E
Input Range: 16-70V Transient: 16-100V Max. Power: 400W Efficiency:
Input Range: 9-40V Transient: 9-55V Max. Power: 250W Efficiency:
MCOTS-28VE
Input Range: 9-70V Transient: 9-100V Max. Power: 250W Efficiency:
MCOTS-48
Input Range: 34-75V Transient: 34-100V Max. Power: 600W Efficiency:
Input Voltage Range(s)
100V
155V
MCOTS-270
Input Range: 155-425V Transient: 155-475V Max. Power: 600W Efficiency:
475V
MilQor Mil-COTS PART NUMBERING
Product Family Product Cont. Input Voltage
16-40V 28E: 16-70V 28V: 9-40V 28VE: 9-70V 34-75V 270: 155-425V
Output Voltage
1R2: 1.2V 1R5: 1.5V 1R8: 1.8V 2R5: 2.5V 3R3: 3.3V 7R5: 7.5V
Package Size/ Configuration
Full Brick (Tera) Half Brick (Zeta) Half Brick (Peta) Half Brick (Tera) Quarter Brick (Tera) Sixteenth Brick (Mega)
Heatsink Option
Normal NonThreaded Inserts Flanged
Screening Level
Options
MCOTS
Converter
S-Grade M-Grade
Full Feature
Part Numbering Example: MCOTS-C-28-12-HP-F-M
valid part numbers, refer website contact your local sales representative distributor.
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Page
ISOLATED DC-DC CONVERTERS
Mil-COTS
Mil-COTS PRODUCT FAMILY
Product Family
Brick Size
Zeta
1.2V
1.5V
1.8V
2.5V
3.3V
300W
7.5V
500W
12.5A 504W 510W 504W 504W 500W
MCOTS-28
16-40Vin Cont. 50Vin Trans.* Absolute
Peta 1/16
8.33A 108W 150W 165W 200W 196W 202W 192W 195W 200W 196W 200W 192W 100W 120W 119W 2.5A 120W 120W 120W 112W 120W 120W
Product Family
Brick Size
Zeta
1.5V
1.8V
2.5V
3.3V
300W
7.5V
400W
400W
396W 390W 384W 392W 7.5A 6.5A 180W 180W 180W 180W 182W 120W 120W 4.3A 120W
MCOTS-28E
16-70Vin Cont. 100Vin Trans.* Absolute 100V
Peta
108W
165W 180W 120W
4.5A 3.7A 180W 178W 2.5A 120W
Product Family
Brick Size
Zeta
1.5V
1.8V
2.5V
3.3V
250W
7.5V
240W
250W
252W 255W 240W 252W 7.5A 6.5A 180W 180W 180W 180W 182W 5.5A 3.5A 2.8A
MCOTS-28V
9-40Vin Cont. 55Vin Trans.* Absolute
Peta
108W
165W 180W
4.5A 3.7A 180W 178W 1.8A
Product Family
Brick Size
Zeta
1.5V
1.8V
2.5V
3.3V
250W
7.5V
240W
250W
252W 255W 240W 252W 6.7A 5.8A 165W 156W 165W 161W 162W 5.5A 3.5A 2.8A
MCOTS-28VE
9-70Vin Cont. 100Vin Trans.* Absolute 100V
Peta
149W 160W
3.4A 160W 163W 1.8A
Product Family
Brick Size
Zeta
1.2V
1.5V
1.8V
2.5V
3.3V
300W
600W
600W
21.5A 600W 600W 600W 602W
MCOTS-48
34-75Vin Cont. 100Vin Trans.* Absolute 100V
Peta 1/16
10.5A 108W 150W 198W 230W 245W 252W 255W 252W 252W 100W 125W 140W 144W 150W 144W
6.3A 5.2A 252W 250W 150W 120W 144W
Converters operated continuously highest transient input voltage, some component electrical thermal stresses would beyond MIL-HDBK-1547A guidelines.
Page
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ISOLATED DC-DC CONVERTERS
Mil-COTS
Mil-COTS PRODUCT FAMILY
Product Family
Brick Size
Full 126W 175W 198W
1.8V
2.5V
3.3V
400W 250W 150W
600W 300W 156W
600W 300W 150W
600W 12.5A 300W 6.25A 150W
21.4A 600W 10.7A 300W 5.35A 150W
12.5A 600W 6.2A 300W 3.12A 150W
MCOTS-270
155-425Vin Cont. 475Vin Trans.* Absolute 600V
Converters operated continuously highest transient input voltage, some component electrical thermal stresses would beyond MIL-HDBK-1547A guidelines.
Mil-COTS SCREENING
Screening Baseplate Operating Temp. Storage Temperature Pre-Cap Inspection Temperature Cycling Burn-In Final Electrical Test Final Visual Inspection
IPC-610 Class Method 1010, Condition Cycles 100°C Baseplate 100% MIL-STD-2008
Process Description
S-Grade
-55°C +100°C -65°C +135°C hours 25°C
M-Grade
-55°C +100°C -65°C +135°C hours -55°C, +25°C, +100°C
Mil-COTS QUALIFICATIOTest Name Life Testing ShockVibration Humidity Temperature Cycling Solderability Altitude Details
Visual, mechanical electrical test before, during after 1000 hour burn-in full load Visual, mechanical electrical test before, during after shock vibration tests +85°C, 85%RH, 1000 hours, minutes hours cycles -40°C +100°C minute dwell each temperature) pins -65°C +110°C across full line, load specifications steps 70,000 feet
Tested Failed)
Consistent with MIL-STD-883F Method
Method 1005.8 Method 1004.7 Method 1010.8 Method 2003
Consistent with MIL-STD-883F Method 5005
MIL-STD 202, Methods 201A 213B Condition
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Page
ISOLATED DC-DC CONVERTERS
Hi-Rel
HIGH-RELIABILITY, FIELD PROVEN DC-DC CONVERTERS MILITARY/AEROSPACE APPLICATIONS
OPERATIONAL
Fixed switching frequency opto-isolators Parallel operation with current share MQFL Remote sense Clock synchronization Primary referenced enable Secondary referenced enable MQFL Continuous short circuit overload protection with auto-restart feature Input under-voltage over-voltage shutdown Output voltage trim range (MQHL, MQHR MQBL) +10% -10%
IN-LINE MANUFACTURING PROCESS
AS9100 9001:2000 certified facility Full component traceability Temperature cycling Constant acceleration screening hour burn-in Three level temperature screening
QUALIFICATION PROCESS
Hi-Rel series converters qualified MIL-STD-810 consistent with RTCA/DO-160 SynQor's First Article Qualification consistent with MIL-STD-883 SynQor's Long-Term Storage Survivability Qualification SynQor's on-going life test SynQor's element evaluation Grade
DESIGN PROCESS
Hi-Rel series converters are: Designed reliability NAVSO-P3641-A guidelines Designed with components derated per: MIL-HDBK-1547A NAVSO P-3641
SPECIFICATION COMPLIANCE
Hi-Rel series converters (with Hi-Rel filter) designed meet: MIL-HDBK-704 RTCA/DO-160 Section MIL-STD-1275 DEF-STAN 61-5 (Part 6)/6 MIL-STD-461 RTCA/DO-160 Section
MECHANICAL
QorSeal packaging Industry standard footprint MQFL MQME Multiple mounting configurations lead form options Gold plated nickle barrier finish extruded aluminium case
Page 41-42 Package Outlines
Page
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ISOLATED DC-DC CONVERTERS
Hi-Rel
MilQor Hi-Rel PRODUCT FAMILY MATRIX
5.5V
Series Series
Input Range: 16-40V
Transient: 16-50V Max. Power: 120W Efficiency:
Series
Input Range: 16-70V Transient: 16-80V Max. Power: 120W Efficiency:
Input Range: 16-40V Transient: 5.5-50V Max. Power: 100W Efficiency:
28VE Series
Input Range: 16-70V Transient: 5.5-80V Max. Power: 100W Efficiency:
Input Voltage Range(s)
155V
270L Series Series
Input Range: 155-400V Transient: 155-475V Max. Power: 120W Efficiency: Input Range: 65-350V Transient: 65-475V Max. Power: Efficiency:
475V
MilQor Hi-Rel PART NUMBERING
Product Family System Input Voltage (with transients) Output Voltage(s) Single Output
1R5S: 1R8S: 2R5S: 3R3S: 05S: 06S: 7R5S: 09S: 12S: 15S: 28S: 1.5V 1.8V 2.5V 3.3V 7.5V
Dual Output
Package Size/ Configuration
(FL, (BL)
Screening Grade
MQFL MQHL MQHR MQBL
28E: 28V: 28VE: 270: 270L:
16-40V (16-50V) 16-70V (16-80V) 16-40V (5.5-50V) 16-70V (5.5-80V) 155-400V (155-475V) 65-350V(65-475V)
05D: 12D: ±12V 15D: ±15V
Part Numbering Example: MQHL-28-05S-Y-HB
valid part numbers, refer website contact your local sales representative distributor.
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Page
ISOLATED DC-DC CONVERTERS
Hi-Rel
Hi-Rel FULL-SIZE PACKAGE (MQFL)
Single Output
Product Family MQFL-28 (120W)
16-40Vin Cont. 16-50Vin Trans. Absolute
Dual Output
3.3V 3R3S
100W
1.5V 1R5S
1.8V 1R8S
2.5V 2R5S
100W
120W
120W
7.5V 7R5S
120W
117W
120W
120W
112W
120W Total 120W Total 100W Total 100W Total 120W Total Total
±12V
120W Total 120W Total Total Total 120W Total Total
±15V
120W Total 120W Total 6.5A Total 6.5A Total 120W Total Total
MQFL-28E (120W)
16-70Vin Cont. 16-80Vin Trans. Absolute =100V
100W
100W
120W
120W
120W
117W
120W
120W
112W
MQFL-28V (100W)
16-40Vin Cont. 5.5-50Vin Trans. Absolute
100W
100W
100W
102W
6.5A
3.3A
MQFL-28VE (100W)
16-70Vin Cont. 5.5-80Vin Trans. Absolute 100V
100W
100W
100W
102W
6.5A
3.3A
MQFL-270 (120W)
155-400Vin Cont. 155-475Vin Trans. Absolute 550V
100W
100W
120W
120W
120W
117W
120W
120W
112W
MQFL-270L (75W)
65-350Vin Cont. 65-475Vin Trans. Absolute 550V
72.6W
2.7A
Hi-Rel HALF-SIZE PACKAGE (MQHL, MQHR)
Single Output
Product Family MQHL-28 (50W)
16-40Vin Cont. 16-50Vin Trans. Absolute
Dual Output
3.3V 3R3S
1.5V 1R5S
1.8V 1R8S
2.5V 2R5S
7.5V 7R5S
6.6A
5.5A
3.3A
1.8A
Total Total
±12V Total Total
±15V 3.3A Total 3.3A Total
MQHL-28E (50W)
16-70Vin Cont. 16-80Vin Trans. Absolute =100V
6.6A
5.5A
3.3A
1.8A
MQHR-28 (25W)
16-40Vin Cont. 16-50Vin Trans. Absolute
7.5A
3.3A
2.75A
1.65A
0.9A
Total Total
Total Total
1.65A Total 1.65A Total
MQHR-28E (25W)
16-70Vin Cont. 16-80Vin Trans. Absolute =100V
7.5A
3.3A
2.75A
1.65A
0.9A
Converters operated continuously highest transient input voltage, some component electrical thermal stresses would beyond MIL-HDBK-1547A guidelines. total output available output.
Page
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ISOLATED DC-DC CONVERTERS
Hi-Rel
Hi-Rel BOTTOM PACKAGE (MQBL)
Single Output
Product Family MQBL-28 (20W)
16-40Vin Cont. 16-50Vin Trans. Absolute
Dual Output
3.3V 3R3S 7.5V 7R5S
Total
1.5V 1R5S
1.8V 1R8S
2.5V 2R5S
±12V
±15V
14.4W
19.8W
3.3A 2.6A 2.2A 1.6A 1.3A 0.7A 19.8W 19.5W 19.8W 19.2W 19.5W 19.6W
1.6A 1.3A 19.2W 19.5W Total Total
MQBL-28E (20W)
16-70Vin Cont. 16-80Vin Trans. Absolute =100V
14.4W
19.8W
3.3A 2.6A 2.2A 1.6A 1.3A 0.7A 19.8W 19.5W 19.8W 19.2W 19.5W 19.6W
Total
1.6A 1.3A 19.2W 19.5W Total Total
Converters operated continuously highest transient input voltage, some component electrical thermal stresses would beyond MIL-HDBK-1547A guidelines. total output available output.
Hi-Rel SCREENING
Consistent with MIL-STD-883
Method 1010 Method 2001 direction) -10s period 100% load load Method 5005 (Group
Screening Internal Visual Temperature Cycle Constant Acc. Burn-In Method 1015 Load Cycled Final Electrical Test Packaging External Visual Construction
IPC-A-610 (Rev. Class
C-Grade (-40°C +100°C)
24hrs +125°C +25°C QorSeal
ES-Grade (-55°C +125°C) Element Evaluation
Condition (-55°C +125°C) 500g 96hrs +125°C -45°C, +25°C, +100°C QorSeal QorSeal
HB-Grade (-55°C +125°C) Element Evaluation
Condition (-65°C +150°C) Condition (5000g) 160hrs +125°C -55°C, +25°C, +125°C QorSeal QorSeal
2009
QorSeal
QorSeal PACKAGING
unique QorSealpackaging approach provides conduction-cooled mechanical assembly around constructed power circuit that low-profile, light-weight, shielded. This process provides three levels Whisker mitigation.
www.synqor.com SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only)
Page
CONVERTERS
OPEN-FRAME, HIGH EFFICIENCY NEXT GENERATION DC-DC CONVERTERS
OPERATIONAL
Ultra-high efficiency Wide input voltage ranges: (BQ50) (BQ55) (BQ60, PQ60) (SQ60) Output power 600W Delivers 6.0V, 9.6V Intermediate Architectures (IBA)
PROTECTION/CONTROL
Input under-voltage lockout (UVLO) Output current limit (OCP) short circuit protection Output over-voltage protection (OVP) Thermal shutdown (OTP) Back-drive protection (starts into pre-biased load) On/Off control referenced input side Remote sense Output voltage trim select models
GENERAL SPECIFICATIONS
Operating Temperature Output Voltage Ripple Input Ref. Ripple Current Transient Response Current Share Accuracy Isolation Voltage <0.3% Vout (typ.) (typ.) 200mV ±10% 2250Vdc
MECHANICAL
Industry standard pin-out configurations Industry standard footprints: Eighth Brick: 0.90" 2.3" Quarter Brick: 1.45" 2.3" Half Brick: 2.3" 2.4" Open-frame, single board construction higher reliability (baseplated versions also available)
SAFETY
Page 37-38 Package Outlines
Page
SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only) www.synqor.com
2250Vdc, input-to-output isolation Basic insulation rating 60950-1:2006/A11:2009/A1:2010 60950-1:2007 CAN/CSA C22.2 60950-1:2007 Meets UL94V-0 flammability requirements
CONVERTERS
BusQor PRODUCT FAMILY MATRIX
UN-REGULATED SEMI-REGULATED FULLY-REGULATED
Input Voltage Range(s)
BQ50
Input Range: 42-53V Max. Power: 331W Efficiency: 96.5%
BQ55
Input Range: 35-55V Max. Power: 600W Efficiency:
SQ60
Input Range: 36-75V Transient 100V Max. Power: 600W Efficiency:
BQ60 PQ60
Input Range: 35-75V Transient 100V Max. Power: 600W Efficiency:
100V
BusQor PART NUMBERING
Base Part Number Product Family Input Voltage Output Voltage Package Size Performance Series
Giga Tera Peta Zeta
Option Description Thermal Design Max. Output Enable Current Logic Length
0.110" 0.145" 0.180" 0.250"
Features
Standard common mode capacitor sets output pins
42-53V 35-55V 35-75V
060: 090: 9.6V 120:
Eighth Brick Quarter Brick Half Brick
Open17: frame Pos. Baseplated Neg. Encased (not currents shown)
Part Numbering Example: BQ55090QTA27NRS
valid part numbers, refer website contact your local sales representative distributor.
BusQor LISTED PACKAGE OUTPUT VOLTAGE
BQ55 Series 9.6V SQ60 Series BQ50 Series 48Vdc Input (42-53Vdc Input Range)
600W 396W 330W 336W 300W 204W 240W
48Vdc Input (35-55Vdc Input Range)
390-630W 300-473W 240W** 22-36A 189-297W 175-275W 140-220W 412-662W
48Vdc Input (36-75Vdc Input Range, Transient 100Vdc) Half Brick
Quarter Brick
210-265W 263-331W
Quarter Brick
BQ60/PQ60
Series
Quarter Brick
Eighth Brick
48Vdc Input (35-75Vdc Input Range, Transient 100Vdc)
600W 360W 300W 204W
BQ55 power limited 240W over Input Voltage Range
Eighth Brick
Half Brick
Quarter Brick
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Page
NON-ISOLATED DC-DC CONVERTERS
HIGH VOLTAGE, NON-ISOLATED DC-DC CONVERTERS INDUSTRIAL APPLICATIONS
OPERATIONAL
Ultra-high efficiency Wide input voltage ranges: 9-20V (NQ20); 9-40V (NQ40); 9-60V (NQ60) Buck Buck/Boost Mode available Maximum input/output currents Suitable Intermediate Architectures On-board input output filtering minimum load requirement Remote sense wide output voltage trim
PROTECTION/CONTROL
Input under-voltage lockout (UVLO) Output current limit (OCP) short circuit protection Output over-voltage protection (OVP) Thermal shutdown (OTP) Output voltage trim
BATTERY CHARGING (Key feature version)
Provides power conversion platform battery charging Output current limit externally controlled constant-current charging Current with external resistor active circuit Current analog signal provided instrumentation control functions Ideal diode output stage with zero back-drive currents prevents discharge battery when charging Output voltage set-point independently controlled through trim Unit will smoothly transition between current voltage modes charging cycle needs charge
SAFETY
UL/cUL 60950-1 recognized Canada) certified EN60950-1 participating countries Meets UL94V-0 flammability requirements
MECHANICAL
Industry standard pin-out configurations Industry standard footprints: Eighth Brick: 0.99" 2.39" 0.50" Quarter Brick: 1.54" 2.39" 0.50"
Page Package Outlines
Page
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NON-ISOLATED DC-DC CONVERTERS
NiQor Hi-Voltage PRODUCT FAMILY MATRIX
NQ20 Input Voltage Range(s)
Input Range: 9-20V Max. Power: 800W Efficiency:
NQ40
Input Range: 9-40V Max. Power: 800W Efficiency:
NQ60
Input Range: 9-60V Max. Power: 800W Efficiency:
NiQor Hi-Voltage PART NUMBERING
Product Input Family Voltage Mode Output Voltage Package Size Performance Series Thermal Design
Encased Encased Flanged Baseplate
Maximum Current
Options Description: Enable Logic Length
0.110" 0.145" 0.180" 0.250"
Feature
Standard Current monitor output/ trimmable current limit
9-20V Buck 9-40V Buck/ 9-60V Boost
0-20V 0-40V 0-60V
Eighth Brick Quarter Brick
Giga Tera
Neg.
Part Numbering Example: NQ20W20ETC20NRS valid part numbers, refer website contact your local sales representative distributor.
NiQor Hi-Voltage LISTED PACKAGE OUTPUT VOLTAGE
NQ20
Series 0-20V
NQ40
Series
0-40V
NQ60
Series
0-60V
9-20Vdc Input Range Quarter Brick Eighth Brick
9-40Vdc Input Range Quarter Brick Eighth Brick
9-60Vdc Input Range Quarter Brick Eighth Brick
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Page
NON-ISOLATED DC-DC CONVERTERS
NON-ISOLATED, ULTRA-HIGH EFFICIENCY DC-DC CONVERTERS TELECOM, INDUSTRIAL MEDICAL APPLICATIONS
OPERATIONAL
Ultra-high efficiency Wide input voltage ranges: 3.0-5.5V, 2.4-6.0V (NQ04) 6.0-15V (NQ15) 6.0-16V (NQ16) Suitable Intermediate Architectures On-board input output filtering minimum load requirement Optional features include remote sense, wide output voltage trim, output current sharing Follows DOSA standard pinout footprint
PROTECTION/CONTROL
Input under-voltage lockout (UVLO) Output current limit (OCP) short circuit protection Output over-voltage protection (OVP) Thermal shutdown (OTP) On/Off control referenced input side Output voltage trim (industry std. trim equations)
MECHANICAL
Available (vertical horizontal) mounting configurations Industry standard pin-out configurations Industry standard footprints: SIP: 2.0" 0.55" 0.34" SMT: 1.3" 0.53" 0.29"
GENERAL SPECIFICATIONS
Operating Temperature Output Voltage Point Output Voltage Ripple Input Ref. Ripple Current Switching Frequency Transient Response Output Voltage Trim Range ±0.7 <1.5% Vout (typ.) (typ.) 390kHz 100mV 5.5V
SAFETY
UL/cUL 60950-1 recognized Canada) certified EN60950-1 participating countries Meets UL94V-0 flammability requirements
Page Package Outlines
Page
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NON-ISOLATED DC-DC CONVERTERS
NiQor PRODUCT FAMILY MATRIX
NQ04 Input Voltage Range(s)
Input Range: 3-6V Max. Power: Efficiency:
NQ15
Input Range: 6-15V Max. Power: 150W Efficiency:
NQ16
Input Range: 6-16V Max. Power: Efficiency:
NiQor PART NUMBERING
Product Family Input Voltage Output Voltage Package Type Performance Thermal Series Design Maximum Current
Options Description Enable Logic Style
0.160" 0.160" Rev. Vert. Std.
Feature
None Sense Sense Share Sense, Share Pins
3-6V 6-15V 6-16V
W50: 0.75-5V W33: 0.75-3.6V T33: 0.85-3.6V
Vert. Horiz. SurfaceMount
Kilo Mega Giga
Open frame
Pos./Open Neg./Open Negative
Part Numbering Example: NQ04W33SMA16PSS
valid part numbers, refer website contact your local sales representative distributor.
NiQor LISTED PACKAGE OUTPUT VOLTAGE
NQ04
Package 0.75-3.6V 0.85-3.6V
NQ15, NQ16
Package
0.75-5.0V
0.8-5.0V
3.3, 5.0Vdc Input (2.4-6.0Vdc Input Range)
12Vdc Input (6.0-16Vdc Input Range) 6.0-15Vin 6.0-16Vin
150W
2.4-6.0Vin
3.0-5.5Vin
3.0-6.0Vin
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Page
FILTERS
FILTER MODULES INQOR MILQOR DC-DC CONVERTERS
OPERATIONAL
resistance >80dB differential noise attenuation @500kHz >50dB common-mode noise attenuation @500kHz Buck capacitor provides input system stabilization downstream power converters electrolytic capacitors (all ceramic design) High-voltage isolation between chassis input ouput Wide temperature range operation
MECHANICAL
Industry standard form factors InQor Mil-COTS Quarter Brick: 1.54" 2.39" Hi-Rel Full-Size: 3.00" 1.50" Hi-Rel Half-Size: 1.88" 1.50" Quarter Brick also available with flanged baseplate
IN-LINE MANUFACTURING PROCESS
AS9100 9001:2000 certified facility Full component traceability Environmental screening options available Mil-COTS Hi-Rel products
PRODUCT OPTIONS
Input voltage ranges match available SynQor dc-dc converters Advanced control features available (Hi-Rel model) Input surge suppression Reverse polarity protection with synchronous rectifiers available Enable pass-through Soft-start Current limit Standby
DESIGN PROCESS
Designed operate with SynQor dc-dc converters create systems compliant with industry standards. product datasheets details. Conservative derating guidelines used reliable operation. product datasheets details.
Page 39-42 Package Outlines
Page
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FILTERS
InQor Filters PRODUCT FAMILY
Model Number Input Voltage Isolation Current, Voltage Continuous Continuous Transient Absolute case) (1s) Maximum
200V 500V 100V 250V 630V 100V 250V 630V 2250V 2250V 2250V 2500V
Maximum Resistance 100°20m 180m
Differential Mode Attenuation
>80dB 250kHz >80dB 250kHz >80dB 500kHz >80dB 500kHz
Common Mode Attenuation
>36dB 250kHz >36dB 250kHz >50dB 500kHz >50dB 500kHz
IQ040PFQTC30 IQ080PFQTC20 IQ200PFQTC10 IQ500PFQTC04
Mil-COTS Filters PRODUCT FAMILY
Current, Continuous
Input Voltage Transient Absolute Continuous (1s) Maximum
500V 100V 630V 100V 630V
Model Number
Isolation Voltage case)
2250V 2250V 2500V
Maximum Resistance 100°20m 180m
Differential Mode Attenuation
>80dB 250kHz >80dB 250kHz >80dB 500kHz
Common Mode Attenuation
MCOTS-F-28-P MCOTS-F-48-P MCOTS-F-270-P
>36dB 250kHz >36dB 250kHz >50dB 500kHz
Hi-Rel Filters PRODUCT FAMILY
Current, Continuous Input Voltage Continuous
400V 400V 400V
Model Number
Transient Absolute (1s) Maximum
500V 500V 500V 100V 100V 100V 100V 800V 800V 100V 100V 800V
Isolation Voltage case)
500V 500V 500V 500V 500V 500V 500V 500V 500V
Maximum Resistance 125°35m 500m
Differential Mode Attenuation 500kHz)
>80dB >80dB >80dB >80dB >80dB >80dB >80dB >80dB >50dB
Common Mode Attenuation 500kHz)
60dB 60dB 60dB 60dB 60dB 60dB 60dB 60dB 60dB
MQME-28-P MQME-28-T MQME-28E-P MQME-28E-T MQME-270-P MQME-270-R
MQHE-28-P MQHE-28E-P MQHE-270-P
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Page
ATCA MODULE
ADVANCED TELECOMMUNICATIONS COMPUTING ARCHITECTURE (ATCA) POWER INTERFACE MODULE
OPERATIONAL
100V/1ms transient protection Auxiliary supply voltages: 3.3V, 3.6A 5.0V, 150mA Standard Quarter Brick package size: 1.45" 2.3" Trimmable 50-95V hold-up capacitance voltage Optional interface feedback Feed Voltage Hold-up Voltage 48Vout Voltage Current Temperature Fuse MOSFET failure Random start-up delay
PROTECTION/CONTROL
Inrush current limiting filtering Output current limit (OCP) short circuit protection Output over-voltage protection (OVP) Thermal shutdown (OTP) Hold-up capacitor discharge control
SAFETY
2250Vdc input output isolation voltage UL/cUL 60950-1 recognized Canada) Basic Insulation Rating certified EN60950-1 particpating countries Meets UL94V-0 flammability requirements
iQor PART NUMBERING
Product Family
Input Voltage
Auxiliary Output
Auxiliary Output
Package Size
Performance Series
Thermal Design
Output Current
Threshold Protocols
Length
Feature
Threshold Protocols
Standard (ATCA) NEDS ETSI
Length
0.110" 0.145" 0.180" 0.250"
Feature
Standard Feature Full Feature
valid part numbers, refer website contact your local sales representative distributor.
Page
SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only) www.synqor.com
ATCA MODULE
ATCA INTERFACE MODULE
View
0.950 (24.13) 0.150 0.150 0.150 (3.81) (3.81) (3.81) 0.100 (2.54)
Name
-48V_A -48V_B VRTN_A VRTN_B ENABLE_A ENABLE_B SHELF_GND 5.0V 3.3V I2C_ADR I2C_DAT I2C_CLK LOGIC_GND ALARM -48V_OUT HU_TRIM VRTN_OUT HU_CAP
Function
Negative feed Negative feed Return feed Return feed Enable feed Enable feed Shelf ground +5.0V Management power +3.3V Management power Address (Full feature version) Data (Full feature version) Clock (Full feature version) Logic ground Alarm Negative output Hold-up voltage trim Positive output Hold-up capacitor connect
0.200 (5.08) 0.200 (5.08)
0.150 (3.81)
2.00 (50.8)
1.45 (36.83) 0.200 (5.08) 0.200 (5.08) 0.200 (5.08) 0.225 (5.72) 0.150 (3.81)
2.30 (58.42)
Bottom side Clearance 0.064 ±0.028 (1.63 ±0.71)
Side View
Overall Height 0.54 (13.7)
iQor OPERATING THRESHOLDS (ATCA PROTOCOL)
Management Power Payload Power
Increasing Voltage
Decreasing Voltage
Increasing Voltage
Decreasing Voltage
Alarm 38.4V
Enable 34.6V
34.1V Enable
Payload Enable 35.7V (Input) 34.5V (Output)
38.4V- Alarm (Output) Holdup Connect 35.1V (Input) varies with load 34.0V (Output)
Increasing Voltage Decreasing Voltage
Increasing Voltage
LEGEND
Must Must
Other threshold protocols available, datasheet details.
Decreasing Voltage
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Page
AC-DC POWER CONVERTERS
MEDICAL INDUSTRIAL-GRADE HIGHLY EFFICIENT AC-DC POWER SUPPLIES WITH
E-Series
GENERAL SPECIFICATIONS
High efficiency full rated load current Delivers 1400W output power (1800W transient) Semi-regulated output Universal 85-264V Input Voltage (47-63Hz) Single output voltages: 12V, 15V, 24V, 28V, 36V, "Always standby power output Active PFC; EN61000-3-2 compliant leakage; EN60601-1 compliant noise; EN55011 EN55022 Class compliant
G-Series
PROTECTION/CONTROL
Over-current, over-voltage, over-temp protection Power Good Power Good signals Remote enable input
SAFETY
Type Defibrillator proof variants available UL60601-1 60950-1 Can/CSA-C22.2 601.1-M90 60950-1 60601-1 60950-1 Marked EN55011, 55022 61000
MECHANICAL
High Small sizes E-Series: products G-Series: 4.75" products Operating ambient temperature
Page 44-45 Package Outlines
Page
SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only) www.synqor.com
AC-DC POWER CONVERTERS
Power Rating Output Medical Grade
300W (400W Transient) 400W (500W Transient) 500W (700W Transient) 800W (1000W Transient) 1100W (1300W Transient) 1400W (1800W Transient) 300W (400W Transient) 400W (500W Transient) 500W (700W Transient)
Industrial Grade
300W (400W Transient) 400W (500W Transient) 500W (700W Transient) 800W (1000W Transient) 1100W (1300W Transient) 1400W (1800W Transient) 300W (400W Transient) 400W (500W Transient) 500W (700W Transient)
E-Series (Single Output)
Package) 12V, 24V, (includes 5V@50mA standby)
G-Series (Single Output)
(4.75" Package) 12V, 15V, 24V, 28V, (includes 5V@50mA standby)
E-Series (Triple Output)
Package) 12V, 24V, (includes 5V@2A 12V@4.2A)
ACuQor PART NUMBERING
Product Family Output Power
0300: 300W 0400: 400W 0500: 500W 0600: 600W 0800: 800W 0900: 900W 1000: 1000W 1100: 1100W 1200: 1200W 1400: 1400W 1500: 1500W
Grade
Range
Output Voltage
12V/12V/5V 24V/12V/5V 36V/12V/5V 48V/12V/5V
Package Size
Thermal Design
Options
Medical Grade isolation rating isolation rating isolation rating CFD: isolation rating, defibrillator proof Industrial Grade IND: Industrial
Industrial Universal Medical (85-264VRMS)
Unit Unit 4.75" Units (flat) Units (stacked) Units (flat) Units (stacked)
Open-frame Encased
Part Numbering Example: AQ0400MU24ECBF
valid part numbers, refer website contact your local sales representative distributor.
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Page
AC-DC POWER CONVERTERS
ACuQor PRODUCT FAMILY CONFIGURATIONS
match combination above E-Series packages either flat stacked packages achieve higher power multiple outputs. Double/Triple Stacked
Double Package: Thermal Design: Small size: 3.5" 5.25" 3.25" 600W/800W/1000W 12V, 24V, Triple Package: Thermal Design: Small size: 3.5" 5.25" 4.875" 900W/1200W/1500W 12V, 24V,
Double/Triple Flat
Double Package: Thermal Design: Small size: 6.75" 5.25" 1.625" 600W/800W/1000W 12V, 24V, Triple Package: Thermal Design: Small size: 5.25" 1.625" 900W/1200W/1500W 12V, 24V,
valid part numbers, refer website contact your local sales representative distributor.
Page
SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only) www.synqor.com
PACKAGE OUTLINES
Open Frame PACKAGES
PowerQor, DualQor BusQor products available variety industry standard sizes/pinouts depending power level features. units available open frame configurations shown below. Many units also available with varying configurations base plates mounting features. website data sheets with more details.
1.35" (34.3)
SIXTEENTH BRICK
product datasheet converter height
0.95" (24.1)
2.30" (58.4)
product datasheet converter height
EIGHTH BRICK
0.90" (22.9)
2.30" (58.4)
product datasheet converter height
QUARTER BRICK
1.45" (36.8)
website datasheets with more details. Page
www.synqor.com SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only)
PACKAGE OUTLINES
Open Frame PACKAGES
PowerQor, DualQor BusQor products available variety industry standard sizes/pinouts depending power level features. units available open frame configurations shown below. Many units also available with varying configurations base plates mounting features. website data sheets with more details.
2.30" (58.4)
product datasheet converter height
HALF BRICK
2.40" (61)
product datasheet converter height
FULL BRICK
4.60" (116.8)
2.40" (61)
Page
SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only) www.synqor.com
PACKAGE OUTLINES
Encased PACKAGES
InQor, Mil-COTS, high voltage NiQor CFQor products fully encased additional environmental protection available variety industry standard sizes/pinouts. There various mounting configurations consisting threaded inserts, though-hole inserts mounting flanges. website data sheets with more details.
Converter height
1.44" (36.5)
0.5" (12.7)
SIXTEENTH BRICK
1.04" (26.3)
Converter height
2.39" (60.6)
0.5" (12.7)
EIGHTH BRICK
0.99" (25.04)
QUARTER BRICK
2.39" (60.6)
Converter height
0.5" (12.7)
1.54" (39.01)
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Page
PACKAGE OUTLINES
Encased PACKAGES
InQor, Mil-COTS, high voltage NiQor CFQor products fully encased additional environmental protection available variety industry standard sizes/pinouts. There various mounting configurations consisting threaded inserts, though-hole inserts mounting flanges. website data sheets with more details.
Converter height
2.39" (60.6)
0.51" (13)
HALF BRICK
2.49" (63)
Converter height
0.51" (13) 4.69" (119.13)
FULL BRICK
Page
2.48" (63)
SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only) www.synqor.com
PACKAGE OUTLINES
MilQor Hi-Rel PACKAGES
Hi-Rel products available variety package mounting lead form configurations. website data sheets with more details.
3.00" [76.2]
0.39" [9.9]
1.50" [38.1]
FULL SIZE CASE
FL/ME PACKAGE
2.50" [63.5]
0.39" [9.9]
2.00" [50.8]
FULL SIZE CASE
www.synqor.com SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only)
Page
PACKAGE OUTLINES
MilQor Hi-Rel PACKAGES
Hi-Rel products available variety package mounting lead form configurations. website data sheets with more details.
HL/HR/HE PACKAGE
1.88" [47.6]
0.39" [9.9]
1.38" [34.9]
0.39" [9.9]
1.50" [38.1]
HALF SIZE CASE
2.00" [50.8]
HALF SIZE CASE
1.38" [34.9]
0.33" [8.4]
1.38" [34.9]
0.33" [8.4]
PACKAGE
1.50" [38.1]
MQBL CASE
2.00" [50.8]
MQBL CASE
Page
SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only) www.synqor.com
PACKAGE OUTLINES
PACKAGES
NiQor products available packages. SIPS package options include vertical horizontal mounting pins. website data sheets with more details.
SURFACE MOUNT CONVERTER
1.30" (33) 0.53" (13.5)
product datasheet converter height
SIPS CONVERTER
2.00" (50.8) 0.55" (14)
product datasheet converter width
www.synqor.com SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only)
Page
PACKAGE OUTLINES
ACuQor PRODUCT FAMILY PACKAGES
E-Series ACuQor products available open framed encased. They also double triple stacked additional power output. G-Series ACuQor products available encased product only. both series, accessories including input output cables also available. website data sheets with more details.
3.0" [76.2 1.46"
E-SERIES OPEN FRAME CONVERTER
5.0" [127
3.50" [88.9
1.63" [41.3
Page
E-SERIES CONVERTER
5.25" [133.4
SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only) www.synqor.com
PACKAGE OUTLINES
ACuQor PRODUCT FAMILY PACKAGES
E-Series ACuQor products available open framed encased. They also double triple stacked additional power output. G-Series ACuQor products available encased product only. both series, accessories including input output cables also available. website data sheets with more details.
4.75" [120.7
G-SERIES CONVERTER
7.00" [177.8
1.63" [41.3
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Page
MANUFACTURING OVERVIEW
EVALUATION BOARDS
SynQor makes easy affordable evaluate performance converters with evaluation boards. evaluation boards include socketed connectors allow easy "plug play" insertion removal multiple units while providing precise, sensed voltage measurements. Evaluation boards designed simplify testing product providing built-in connectors easy connection standard test equipment, screw terminals input/output connections, replaceable fuse. evaluation kits also ship with detailed testing procedure. order standard (PowerQor InQor), dual output (DualQor), (intermediate architecture), iQor (ATCA), ACuQor (AC/DC) evaluation kits through your local sales representative.
DESIGN ENGINEERING
SynQor employs stringent, stage (ECO controlled, serial phase) product development process, starting with product concept design ending with manufacturing integration. believe that solid design leads efficient manufacturing, higher performance, enhanced reliability. designing reliability, SynQor greatly reduces chance field defects increases product integrity. Concept Design
Generate electrical specification Review performance requirements Design simulation Schematic Qualify components Breadboard Prelim thermal analysis
Design Verification
Full layout DFM/DFT Review Build engineering prototypes Debug circuit Worst-case electrical testing Component stress analysis Stability analysis Abnormal electrical testing Specification review Preliminary datasheet
Proof Design
Build 50-100 units electrically characterize Verify electrical performance Verify component stress analysis Statistical variations Thermal analysis imaging HALT testing Complete datasheet
Proof Manufacturing
units mfg. testing Yield analysis Validate finalize manufacturing processes Tooling 1000 hour life test Qualification testing (humidity, vibration, DMT, PTC, thermal mechanical shock)
Manufacturing Integration
Processs transfer Full documentation release (SCD's, BOM, processes, procedures, etc.) Release qualification reports Release final datasheet Transfer units finished goods
MANUFACTURING
SynQor committed achieving highest quality manufacturing processes while ensuring timely supply highly reliable product competitive prices customers. meet these objectives, SynQor designs operates production lines, assuring high volume production, while retaining control over industry leading quality levels. state-of-the manufacturing facility Boxborough, USA, SynQor operates multiple cell production flow, using latest automated surface mount technology. in-line, flow manufacturing process allows virtually hands-free construction minimal processing, resulting very high throughput product that supports flow production strategy. SynQor's single construction, planar magnetics baseplate-free design, allows simple automated manufacturing inspection, resulting higher first pass yields. high commonality materials SynQor designs facilitates internally developed off-line set-up optimization software that allows plan minimal down time set-up between production runs. Consequently, SynQor deliver most standard products little four weeks. Also, manufacturing expertise remains inhouse, allowing maintain complete control over quality traceability product component level.
CUSTOM POWER SOLUTIONS
SynQor eager develop partnerships with customers requiring modified standard custom dc-dc converter designs. in-house power design engineers have expertise deliver quick reliable solutions your most demanding power conversion specifications. converter topology lends itself fast easy development modified standards, including diverse output voltages, reduced current limits special testing requirements. Please contact your local SynQor sales representative additional information. Page
SynQor Headquarters Swanson Road, Boxborough, 01719-1316 1.888.567.9596 (USA only) www.synqor.com
MANUFACTURING OVERVIEW PRODUCT QUALIFICATIOSynQor's multi-step product qualification process tests aspects converter performance through (design marginality testing), (power thermal cycling), thermal mechanical shock, vibration, humidity solderability. extensive characterization, testing products manufacturing processes ensure supply robust reliable product. COMMERCIAL QUALIFICATION TESTING Parameter
Life Test Vibration Mechanical Shock Temperature Cycling Power/Thermal Cycling Design Marginality Humidity Solderability
Units
pins
Test Conditions
1000 hours, rated load, units derating point 55Hz sweep, 0.060" total excursions, minute/sweep, sweeps axis 100G minimum, drops axis, drop axis cycles, unit temperature ramp cycles, operating max, max, full load steps, max, 105% load 1000 hours, Relative Humidity, minutes hours MIL-STD-883, method 2003 JESD22-B102D Solderability Requirements (lead-free)
QUALITY RELIABILITY
Product Family
Demonstrated MTBF
based Field Failures
Failure Installation Since founding, SynQor fostered culture quality continuous improvement across every PowerQor Million Hours facet business. costs associated with implementing Quality Management System NOTE: Data PowerQor series bricks only. other products contact SynQor. (QMS) surpassed benefits achieving world-class quality levels throughout organization. SynQor, view quality system, result. Achieving quality high reliability does simply follow from being diligent areas. Quality requires company-wide commitment closed loop process that incorporates continual improvement. SynQor, processes built upon this framework philosophy, which detailed comprehensive documentation. properly defining desired results metrics each process, continuous improvement system created every level that consistent with SynQor's documented quality
Supplied Product Quality Level (SPQL)
RoHS LEAD-FREE REACH ENVIRONMENTAL DIRECTIVE COMPLIANCE
EU-led RoHS (Restriction Hazardous Substances) Directive restricts Lead, Cadmium, Hexavalent Chromium, Mercury, Polybrominated Biphenyls (PBB), Polybrominated Diphenyl Ethers (PBDE), Deca Brominated Diphenyl Ether (Deca BDE), intentional additives Perfluoroocantylsulfonates (PFOS). Additionally, European Chemical Agency (ECHA) listed SVHC (Substances Very High Concern) under EU-led REACH (Registration, Evaluation, Authorization, Restriction Chemicals) provisions. SynQor products built prior June 2006 RoHS compliant with exception lead. SynQor will continue support existing product offerings their current forms will continue support non-lead-free product going forward. SynQor products fully REACH compliant. SynQor products, with exception MilQor Product Line, currently available fully RoHS compliant versions. SynQor qualified following materials that used SynQor's lead-free, RoHS compliant product: Finish: ENIG Solder Solder Paste: Clean Lead-Free Alloy, exceeds Telcordia GR78-CORE requirements electromigration Pins: Solder finish Matte over under-plating (mitigates whisker growth)
PATENTS
SynQor holds following U.S. patents, more which apply each product listed this document. Additional patent applications pending filed future.
5,999,417 7,072,190 6,222,742 7,085,146 6,545,890 7,119,524 6,577,109 7,269,034 6,594,159 7,272,021 6,731,520 7,272,023 6,894,468 7,558,083 6,896,526 7,564,702 6,927,987 7,765,687 7,050,309 7,787,261
Specifications subject change without notice.
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www.synqor.com
NORTH AMERICSynQor HEADQUARTERS
Swanson Road Boxborough, 01719-1316 Phone: 978-849-0600 Toll Free (USA): 888-567-9596 Fax: 978-849-0602 E-mail: power@synqor.com
WORLDWIDE
E-mail directly Europe saleseurope@synqor.com Asia salesasia@synqor.com
additional SynQor contact information including worldwide offices sales channel partners, please visit contact page website www.synqor.com.
005-0005891
Fall 2010
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