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SAE-AS7928


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Radiation Resistant/150°C Pre-Insulated Terminals Splices
line Tyco Electronics radiation resistant/150°C pre-insulated terminals splices includes terminals splices well-known PIDG PLASTI-GRIP terminal designs. Radiation resistant terminals made fine grade, high conductivity copper with either bright tin-lead matte tin-plating feature polyvinylidene fluoride (PVF2) insulation high resistance radiation solvents. PIDG terminals meet performance requirements SAE-AS7928. They also tested Tyco Electronics independent test facility have fulfilled requirements including radiation testing megarads operating temperature range from -40°C +150°C. outstanding quality standard Tyco Electronics terminals, such tapered entry ramps, help eliminate bent wire strands insulation support stronger, more reliable connections. Serrated dimpled wire barrels provide maximum contact tensile strength after crimping, color coded insulation with wire size stamped terminal tongue identifies product assists proper terminal-wire match. radiation resistant/150°C terminals designed engineered successfully withstand extreme vibration, shock structural stresses, other conditions which adversely affect critical circuit requirements complex equipment. matching Tyco Electronics tooling precisely crimps terminations. This uniformity increases reliability also serves built-in quality control factor.
Radiation Resistant/150°C Pre-Insulated Terminals Splices
Ring Tongue Terminals
Material Finish: Terminal body copper ASTM-B152 with bright tin/lead (93/7) lead content} plating ASTM-B545 Insulation support sleeve copper ASTM-B152 with bright tin/lead (93/7) lead content} plating ASTM-B545 Insulation sleeve PVF2, natural with colored stripe 24-20 320-1,290 [.16-.65] .025 .100 2.54 White
Catalog 82038 Issue Date 7.2009
PIDG Terminals Whisker Mitigating (Contains Minimum Lead Content Plating)
Wire Range [mm2] Tongue Thickness Maximun Wire Ins. Diameter Maximum Stripe Color Code Stud Size 26-24 202-509 [.10-.26] .029 .082 2.09 Yellow M3.5 M3.5 M3.5 M3.5 22-16 509-3,250 [.26-1.65] .033 .125 3.18 Dimensions .203 5.16 .203 5.16 .250 6.35 .281 7.13 .312 7.92 .281 7.13 .218 5.54 .218 5.54 .250 6.35 .312 7.91 .312 7.92 .469 11.91 .469 11.91 .531 13.49 .713 18.11 .250 6.35 .250 6.35 .312 7.92 .312 7.92 .312 7.92 .469 11.91 .469 11.91 .531 13.49 .713 18.11 MIN. .211 5.35 .211 5.35 .243 6.17 .250 6.35 .281 7.13 .250 6.35 .156 3.96 .156 3.96 .250 6.35 .281 7.13 .281 7.13 .437 11.09 .437 11.09 .546 13.86 .530 13.46 .171 4.34 .171 4.34 .281 7.13 .281 7.13 .281 7.13 .437 11.09 .437 11.09 .546 13.86 .530 13.46 MAX. .632 16.06 .632 16.06 .664 16.87 .671 17.05 .702 17.84 .631 16.03 .560 14.23 .560 14.23 .654 16.62 .685 17.4 .685 17.4 .841 21.37 .841 21.37 .950 24.13 .934 24.13 .575 14.61 .575 14.61 .685 17.4 .685 17.4 .685 17.4 .841 21.37 .841 21.37 .950 24.13 .934 23.73 MAX. .736 18.70 .736 18.70 .792 20.12 .814 20.68 .861 21.87 .774 19.66 .672 17.02 .672 17.07 .782 19.87 .844 21.44 .844 21.44 1.078 27.39 1.078 27.39 1.218 30.94 1.293 32.85 .703 17.86 .703 17.86 .844 21.44 .844 21.44 .844 21.44 1.078 27.39 1.078 27.39 1.218 30.94 1.293 32.85 Part Numbers Plate Loose 53400-1 53401-1 53402-1 53403-1 53404-1 53809-2 53405-1 53406-1 53407-1 53408-1 53409-1 53410-1 53411-1 53412-1 53413-1 53414-1 53415-1 53416-1 53417-1 53418-1 53419-1 53420-1 53421-1 53422-1 Tape 53407-2 53408-2 53410-2 53416-2 53417-2 53418-2
Related Product Data Application tooling pages 8-11 Technical documents page
5/16 M3.5 M3.5 16-14 2,050-5,180 [1.04-2.62] .033 .150 3.81 Blue 5/16
1-Dimension applies from edge metal wire barrel center stud hole.
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. Technical Support Canada: 1-905-475-6222 USA: 1-800-522-6752 Mexico: 01-800-733-8926
www.tycoelectronics.com
Radiation Resistant/150°C Pre-Insulated Terminals Splices
Ring Tongue Terminals
Catalog 82038 Issue Date 7.2009
(continued)
PIDG Terminals Whisker Mitigating (Contains Minimum Lead Content Plating)
Wire Range [mm2] Tongue Thickness Maximun Wire Ins. Diameter Maximum Stripe Color Code Stud Size M3.5 2,050-5,180 [1.04-2.62] .050 .230 5.84 Black M3.5 M3.5 12-10 5,18013,100 [2.62-6.64] .042 1.07 .230 5.84 Yellow 5/16 Dimensions .281 7.14 .343 8.71 .343 8.71 .343 8.71 .531 13.49 .219 5.56 .375 9.53 .375 9.53 .375 9.53 .531 13.48 .531 13.48 .593 15.06 .715 18.16 MIN. .219 5.56 .281 7.13 .281 7.13 .281 7.13 .437 11.09 .250 6.35 .302 7.67 .302 7.67 .302 7.67 .468 11.88 .468 11.88 .531 13.48 .474 12.04 MAX. .810 20.57 .872 22.15 .872 22.15 .872 22.15 1.028 26.12 .810 20.57 .893 22.69 .893 22.69 .893 22.69 1.054 26.78 1.054 26.78 1.115 28.33 1.054 26.77 MAX. .955 24.26 1.046 26.57 1.046 26.57 1.046 26.57 1.296 32.92 .938 23.83 1.083 27.51 1.083 27.51 1.083 27.51 1.322 33.58 1.322 33.58 1.414 35.92 1.414 35.92 Part Numbers Plate Loose 53963-1 53964-1 53982-1 53983-1 53984-1 54593-1 53423-1 53424-1 53425-1 53426-1 53427-1 53428-1 53429-1 Tape
16-14 Heavy Duty
1-Dimension applies from edge metal wire barrel center stud hole.
Butt Splices
Material Finish: Splice body copper ASTM-B152 with bright tin/lead (93/7) lead content} plating ASTM-B545 Insulation support sleeve copper ASTM-B152 with bright tin/lead (93/7) lead content} plating ASTM-B545 Insulation sleeve PVF2, natural with colored stripe
PIDG Splices Whisker Mitigating (Contains Minimum Lead Content Plating)
Wire Range 26-22 24-20 22-16 16-14 12-10 [mm2] 202-810 [.10-.41] 320-1,290 [.16-.65] 509-3,250 [.26-1.65] 2,050-5,180 [1.04-2.62] 5,180-13,000 [2.62-6.64] Barrel I.D. Minimum .029 .043 1.09 .061 1.54 .085 2.15 .129 3.27 Stripe Color Code Yellow White Blue Yellow Wire Ins. Diameter Maximum .082 2.09 .100 2.54 .125 3.18 .150 3.81 .220 5.59 Dimension Length Maximum .890 22.61 1.035 26.29 1.265 32.14 1.265 32.14 .220 42.07 Part Numbers Plate Loose 53546-1 53547-1 53548-1 53549-1 53550-1 Tape 53548-2
Related Product Data Application tooling pages 8-11 Technical documents page
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. Technical Support Canada: 1-905-475-6222 USA: 1-800-522-6752 Mexico: 01-800-733-8926
www.tycoelectronics.com
Radiation Resistant/150°C Pre-Insulated Terminals Splices
Ring Tongue Terminals
Material Finish: Terminal body copper ASTM-B152 with bright tin/lead (93/7) lead content} plating ASTM-B545 Insulation sleeve PVF2, natural with colored stripe
Catalog 82038 Issue Date 7.2009
PLASTI-GRIP Terminals Whisker Mitigating (Contains Minimum Lead Content Plating)
Wire Range [mm2] Tongue Thickness Maximun Wire Ins. Diameter Maximum Stripe Color Code Stud Size 13,100-20,800 [6.64-10.5] .043 .380 9.66 5/16 20,800-33,100 [10.5-16.8] .048 1.22 .436 11.08 Blue Max. Washer Rad. .437 11.1 .437 11.1 .500 12.7 .500 12.7 .500 12.70 .421 10.7 .421 10.7 .515 13.09 .531 13.49 .531 13.49 .531 13.49 .531 13.49 .578 14.69 .578 14.69 .578 14.69 Dimensions .431 10.95 .478 12.14 .587 14.91 .587 14.91 .875 22.23 .468 11.89 .500 12.7 .625 15.88 .546 13.87 .546 13.87 .546 13.87 .679 17.25 .675 17.15 .711 18.06 .855 21.72 MAX. 1.344 34.13 1.344 34.14 1.402 35.62 1.406 35.72 1.406 35.72 1.482 37.65 1.622 41.2 1.591 40.42 1.672 42.47 1.672 42.47 1.672 42.47 1.672 42.47 1.731 43.97 1.731 43.97 1.731 43.97 MAX. 1.562 39.68 1.586 40.29 1.702 43.24 1.702 43.24 1.846 46.89 1.719 43.67 1.898 46.42 1.905 48.42 1.948 49.48 1.948 49.48 2.014 51.16 2.014 51.16 2.071 52.60 2.089 53.07 2.161 54.9 Part Numbers Loose 53978-1 53943-1 54947-1 53944-1 53945-1 53975-1 53946-1 53947-1 53949-1 53980-1 53950-1 53951-1 53977-1 53953-1 53954-1
Related Product Data Application tooling pages 8-11 Technical documents page
33,100-52,600 [16.8-26.7]
.051
.515 13.09
Yellow
52,600-83,700 [26.7-42.4]
.060 1.53
.560 14.23
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. Technical Support Canada: 1-905-475-6222 USA: 1-800-522-6752 Mexico: 01-800-733-8926
www.tycoelectronics.com
Radiation Resistant/150°C Pre-Insulated Terminals Splices
Wire Pins
Material Finish: Terminal body copper ASTM-B152 with bright {99.5% content} plating ASTM-B545 Insulation support sleeve copper ASTM-B152 with bright {99.5% content} plating ASTM-B545 Insulation sleeve PVF2, natural with colored stripe
Catalog 82038 Issue Date 7.2009
PIDG PVF2 Wire Pins RoHS Compliant Bright Plated
Wire Range 22-16 16-14 12-10 [mm2] 493-3,158 [.25-1.6] 1,973-5,131 [1.0-2.60] 5,131-13,025 [2.6-6.6] Tongue Thickness Maximun .033 .033 .042 1.07 Wire Ins. Diameter Maximum .013 3.30 .154 3.90 .236 6.00 Stripe Color Code Dimensions .071 1.80 .071 1.80 .102 1.80 MIN. .390 9.90 .390 9.90 .390 9.90 MAX. .903 22.93 .903 22.93 1.128 28.65 Part Numbers Plate Loose Tape 737049-1 737051-1 737053-1
Blue Yellow
Wire Pins
Material Finish:
Matte Plated
Wire Range Tongue Thickness Maximun .033 .033 .041 1.04 Wire Ins. Diameter Maximum .014 3.56 .170 4.32 .250 6.35 Dimensions .070 1.78 .070 1.78 .102 2.59 MIN. .390 9.91 .390 9.91 .390 9.91 MAX. .918 23.32 .933 23.70 1.148 29.16 Part Numbers Plate Loose Tape 1958191-1 1958192-1 1958193-1
Terminal body copper ASTM-B152 with matte {99.5% content} plating ASTM-B545 Insulation support sleeve copper ASTM-B152 with matte {99.5% content} plating ASTM-B545 Insulation sleeve PVF2, natural with colored stripe
22-16 16-14 12-10
[mm2] 509-3,250 [.26-1.65] 3,260-5,180 [1.04-2.62] 5,180-13,100 [2.62-6.64]
Stripe Color Code
Blue Yellow
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. Technical Support Canada: 1-905-475-6222 USA: 1-800-522-6752 Mexico: 01-800-733-8926
www.tycoelectronics.com
Radiation Resistant/150°C Pre-Insulated Terminals Splices
Ring Tongue Terminals
Material Finish: Terminal body: copper ASTM-B152 with matte {99.5% content} plating ASTM-B545 Insulation support sleeve copper ASTM-B152 with matte {99.5% content} plating ASTM-B545 Insulation sleeve PVF2, natural with colored stripe Wire Range [mm2] Tongue Thickness Maximun Wire Insulation Stripe Color Code Stud Size 26-24 202-509 [.10-.26] .029 .082 2.09 Yellow M3.5 24-20 320-1,290 [.16-.65] .025 .100 2.54 White M3.5 M3.5 M3.5 Related Product Data Application tooling pages 8-11 Technical documents page 22-16 509-3,250 [.26-1.65] .033 .125 3.18 1/4" 5/16" 3/8" 1/2" M3.5 M3.5 16-14 2,050-5,180 [1.04-2.62] .033 .150 3.81 Blue 1/4" 5/16" 3/8" 1/2" Dimensions .203 5.16 .203 5.16 .250 6.35 .281 7.14 .312 7.92 .281 7.14 .281 7.14 .312 7.92 .312 7.92 .218 5.54 .218 5.54 .250 6.35 .312 7.92 .312 7.92 .469 11.91 .469 11.91 .531 13.49 .713 18.11 .250 6.35 .250 6.35 .312 7.92 .312 7.92 .312 7.92 .469 11.91 .469 11.91 .531 13.49 .713 18.11 .211 5.36 .211 5.36 .243 6.17 .250 6.35 .281 7.14 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .156 .396 .156 3.96 .250 6.35 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .546 13.87 .530 13.46 .171 4.34 .171 4.34 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .546 13.87 .530 13.46 .632 16.05 .632 16.05 .644 16.87 .671 17.04 .702 17.83 .631 16.03 .631 16.03 .662 16.81 .662 16.81 .560 14.22 .560 14.22 .654 16.61 .685 17.40 .685 17.40 .841 21.36 .841 21.36 .950 24.13 .934 23.72 .575 14.61 .575 14.61 .685 17.40 .685 17.40 .685 14.40 .841 21.36 .841 21.36 .950 24.13 .934 23.72
Catalog 82038 Issue Date 7.2009
PIDG PVF2 Rings RoHS Compliant
Part Numbers .741 18.82 .741 18.82 .797 20.24 .819 20.80 .866 22.00 .779 19.79 .779 19.79 .826 20.98 .826 20.98 .677 17.20 .677 17.20 .787 19.99 .849 21.56 .849 21.56 1.083 27.51 1.083 27.51 1.223 27.51 1.298 32.97 .708 17.98 .708 17.98 .849 21.56 .849 21.56 .849 21.56 1.083 27.51 1.083 27.51 1.223 31.06 1.298 32.97 Plate Loose 696420-1 696420-2 696420-3 696420-5 696420-6 696421-1 696421-2 696421-5 696421-6 696422-2 696422-3 696422-4 696422-5 696422-6 696422-7 696422-8 696422-9 1-696422-0 696423-2 696423-3 696423-4 696423-5 696423-6 696423-7 696423-8 696423-9 1-696423-0 Tape 696421-3 696421-4 696421-7 696421-8
1-Dimension applies from edge metal wire barrel center stud hole.
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. Technical Support Canada: 1-905-475-6222 USA: 1-800-522-6752 Mexico: 01-800-733-8926
www.tycoelectronics.com
Radiation Resistant/150°C Pre-Insulated Terminals Splices
Ring Tongue Terminals
Catalog 82038 Issue Date 7.2009
(continued)
PIDG PVF2 Rings RoHS Compliant
Wire Range [mm2]
Tongue Thickness Maximun
Wire Insulation
Stripe Color Code
Stud Size M3.5
Dimensions .281 7.14 .343 8.71 .343 8.71 .343 8.71 .531 13.49 .531 13.49 .531 13.49 .750 19.05 .375 9.53 .375 9.53 .375 9.53 .531 13.49 .531 13.49 .593 15.06 .715 18.16 .219 5.59 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .437 11.10 .625 15.88 .302 7.67 .302 7.67 .302 7.67 .468 11.89 .468 11.89 .531 13.49 .474 12.04 .815 20.70 .877 22.28 .877 22.28 .877 22.28 1.033 26.24 1.033 26.24 1.033 26.24 1.221 31.01 .893 22.68 .893 22.68 .893 22.68 1.054 26.77 1.054 26.77 1.115 26.77 1.054 26.77 .960 24.38 1.051 26.70 1.051 26.70 1.051 26.70 1.301 33.05 1.301 33.05 1.301 33.05 1.599 40.61 1.088 27.64 1.088 27.64 1.088 27.64 1.327 33.71 1.327 33.71 1.419 36.04 1.419 36.04
Part Numbers Plate Loose 696430-2 696430-4 696430-5 696430-6 696430-7 696430-8 696430-9 1-696430-0 696424-4 696424-5 696424-6 696424-7 696424-8 363424-9 1-696424-0 Tape
16-14 Heavy Duty
2,0505,180 [1.04-2.62]
.050 1.27
.230 5.84
Yellow
1/4" 5/16" 3/8" 1/2" M3.5
12-10
5,18013,000 [2.62-6.64]
.041 1.04
.230 5.84
Yellow
1/4" 5/16" 3/8" 1/2"
1-Dimension applies from edge metal wire barrel center stud hole.
Butt Splices
Material Finish: Splice body: copper ASTM-B152 with matte {99.5% content} plating ASTM-B545 Insulation support sleeve copper ASTM-B152 with matte {99.5% content} plating ASTM-B545 Insulation sleeve PVF2, natural with colored stripe
PIDG PVF2 Splices RoHS Compliant
Wire Range 26-22 24-20 22-16 16-14 12-10 [mm2] 202-810 [.10-.26] 320-1,290 [.16-.65] 509-3,250 [.26-1.65] 2,050-5,180 [1.04-2.62] 5,180-13,000 [2.62-6.64] Wire Insulation .082 2.08 .100 2.54 .125 3.18 .150 3.81 .220 5.59 Stripe Color Code Yellow White Blue Yellow .082 22.61 1.035 26.29 1.265 32.13 1.265 32.13 1.656 42.06 Part Numbers Plate Loose 696425-1 696426-1 696427-1 696428-1 696429-1 Tape
Related Product Data Application tooling pages 8-11 Technical documents page
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. Technical Support Canada: 1-905-475-6222 USA: 1-800-522-6752 Mexico: 01-800-733-8926
www.tycoelectronics.com
Radiation Resistant/150°C Pre-Insulated Terminals Splices
PIDG PVF2 Wire Pins
Material Finish: Loose form terminal splice tooling wire range 26-10 [0.12-6.0 mm2] Wire Range 24-20 Technical Documents Instruction Sheets 408-1559 CERTI-CRIMP hand crimp tools 408-1724 crimping dies 8-2/0 connectors 26-22 26-24 22-16 22-16 16-14 16-14 12-10 .1-.4 .1-.2 .26-1.65 .26-1.65 1.04-2.62 1.04-2.62 2.62-6.64
Catalog 82038 Issue Date 7.2009
Application Tooling
Hand Tools Style DAHT .16-.65 T-HEAD Tool T-HEAD Tool DAHT T-HEAD Tool DAHT T-HEAD Tool T-HEAD Tool DAHT DAHT T-HEAD Tool Heavy Head Heavy Head Part Number 47907-1 59275 59300 46121 59275 47386 59250 59300 69151-1 47387 59250 59239-4 59239-4
CERTI-CRIMP Hand Tools
DAHT Heavy Head Hand Tool T-HEAD Tool
Battery Crimp Tool Take automatic crimping away from bench product, with this convenient, portable, battery operated tool. It's home factory field. performs approximately crimps charge. Request catalog 1773381 more information.
Pneumatic Tool System This versatile system provides ultimate wire range flexibility higher volume operation. It's available with hand-or-foot operated configurations. Request catalog 124208 more information.
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. Technical Support Canada: 1-905-475-6222 USA: 1-800-522-6752 Mexico: 01-800-733-8926
www.tycoelectronics.com
Radiation Resistant/150°C Pre-Insulated Terminals Splices
Application Tooling (continued)
Tyco Electronics continues quality tradition crimping tools with line industry-standard 10,000 (68,950 kPa) hydraulic compression crimp heads, pumps interchangeable U-dies. battery-powered pump tool options provide unprecedented portability crimping application. Electric/Hydraulic Power Unit [6.64-42.4 mm2]. Heads dies listed table below. Part Numbers Power Unit Only (Includes pressure release unit) Volts Hz-1804700-1 (10,000 psi) Volts Hz-1804700-2 (10,000 psi) Portable, Battery/Hydraulic Power Unit (Kit includes Hand Controller, 10,000 psi)-1804111-1 Hydraulic Hand Tool 1490749-1 also available
Catalog 82038 Issue Date 7.2009
Tooling loose form terminals, wire range [6.64-42.4 mm2]
Ordering Information: insure that applicable Tyco Electronics part numbers specified your order recommend that make note following information: Select either Electric Hydraulic Tool 1804700-1, Foot Operated Tool 1583659-1 Hand Pump 1583661-1. Powered systems require pump, hand foot control, hose, crimp head die. portable battery pump, 1804111-1, includes hand control Manual systems require hand tools battery hand tool requires only dies. Refer matrix die, head hand tool options.
Crimping Heads, Hand Tools Dies
Hydraulic Crimping Tooling 10,000 Operating Pressure Hand-Tool 1490749-1 Wire Size (mm2) [7-8.5] [13-15] [21] [34-35] U-Dies 1490749-1 1490534-1 1490535-1 1490410-1 Hydraulic Head 1490746-1, 1976230-1 U-Dies 1490746-1, 1976230-1 1490534-1 1490536-1 1490410-1 1752877-1 48858-1 48860-1 48861-1 1752877-1 Shank Dies 1752787-1 48858-1 48860-1 48861-1 Hydraulic Heads 1752787-1
Accessory Power Controls Hoses
Control hose accessories must ordered separately. electric hydraulic tool used portable applications, handle control hose assembly should used. stationary applications, foot switch assembly hose assembly will necessary. Multidirectional valves used when more than crimping head permanently attached tool.
Accessories
with Power Unit Accessory Description [2.13 handle control assembly hose cord [4.57 handle control assembly hose cord 1804700-1 1804700-2 [6.4 handle control assembly hose cord [4.57] foot switch assembly [0.91 hose assembly [2.13 hose assembly [4.57 hose assembly 1804700-1 1804700-2 3-way multi-directional valve (manual) Accessory Part Number 1901775-1 1901776-1 1901777-1 68284-1 1583662-1 1583662-2 1583662-3 1901782-1 need hose assembly 68284-1 foot switch assembly needed with hose Remarks
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. Technical Support Canada: 1-905-475-6222 USA: 1-800-522-6752 Mexico: 01-800-733-8926
www.tycoelectronics.com
Radiation Resistant/150°C Pre-Insulated Terminals Splices
Application Tooling (continued)
Electric/Hydraulic Power Unit This unit provides crimping terminals wire range 8-2/0 [7-70 mm2]. Heads dies listed table below. Part Numbers Power Unit Only (Includes pressure release unit) Volts 69120 Volts 69120-2
Catalog 82038 Issue Date 7.2009
DYNA-CRIMP Tooling loose form terminals. Wire range 8-2/0 [7-70 mm2]
Ordering Information: insure that applicable part numbers specified your order, recommend that make your selection four steps: Select either Electric Hydraulic Tool 69120. Foot Operated Tool 69325-3 Hand Tool 59974-1. Select head using either Electric Hydraulic Foot Operated Tools. Select dies from table this page. Select control hose mechanism from accessories list below when using 69120.
Crimping Heads Dies Tools 69120-1, 69325-3 59974-1
Wire Range insulation crimp. **Large expansion. 18-15 34-35 PLASTI-GRIP Style Terminals Dies Head 69066 48858-1 48859-1 48860-1 48861-1 47239-1** Dies Head 69051 59974-1 48752-1 47820* 48753-1* 47821* 48754-1 47822* 48755-1 47823*
Accessory Power Controls Hoses
Control hose accessories must ordered separately. electric hydraulic tool used portable applications, handle control hose assembly should used. stationary applications, foot switch assembly hose assembly will necessary. Multidirectional valves used when more than crimping head permanently attached tool.
Accessories
with Power Unit Accessory Description [2.13 handle control assembly hose cord [4.57 handle control assembly hose cord [4.57 handle control assembly cord (less hose) [6.4 handle control assembly hose cord 69120-1 69120-2 [6.4 handle control assembly cord (less hose) [8.53 handle control assembly hose cord [4.57] foot switch assembly [0.91 hose assembly [2.13 hose assembly [4.57 hose assembly [6.4 hose assembly 69120-1 69120-2 3-way multi-directional valve 6-way multi-directional valve Accessory Part Number 59907-7 1-59907-5 1-59908-5 2-59907-1 2-59908-1 2-59907-8 68284-1 59909-3 59909-7 1-59909-5 2-59909-1 59220 59221 Remarks need hose assembly 68284-1 foot switch assembly needed with these hose assemblies foot switch only
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. Technical Support Canada: 1-905-475-6222 USA: 1-800-522-6752 Mexico: 01-800-733-8926
www.tycoelectronics.com
Radiation Resistant/150°C Pre-Insulated Terminals Splices
Hydraulic Hand Tool Wire Range [7-35 mm2]
Catalog 82038 Issue Date 7.2009
Application Tooling (continued)
Hydraulic Hand Tool Part 1490749-1 Dies this tool listed table page
Hydraulic Hand Tool Part 59974-1 Dies this tool listed table page under head 69051.
Tape Form Terminal Splice Tooling Wire Range 24-10 [0.2-6 mm2]
Tyco Electonics application tools designed produce carefully controlled, uniform pressure crimp, whether manually pneumatically powered. tools feature matching dies that fully "bottom" completion crimp, resulting proper crimp height. These dies color coded matching tool wire size.
Model Terminating Machine Part 354500-1 Applicator 567200-3
TAPETRONIC Machine Part 69875 Requires dies. applicator required.
Dies Tape Mounted Terminals
Wire Range 22-16 16-14 12-10 AMP-O-LECTRIC Machine 565435-5, aplicator 567200-2 1.25 Dies
69872 69873 69874
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. Technical Support Canada: 1-905-475-6222 USA: 1-800-522-6752 Mexico: 01-800-733-8926
www.tycoelectronics.com
Radiation Resistant/150°C Pre-Insulated Terminals Splices
Catalog 82038 Issue Date 7.2009
Part Number Index
Part
53400-1 53401-1 53402-1 53403-1 53404-1 53405-1 53406-1 53407-1 53407-2 53408-1 53408-2 53409-1 53410-1 53410-2 53411-1 53412-1 53413-1 53414-1 53415-1 53416-1 53416-2 53417-1 53417-2 53418-1 53418-2 53419-1 53420-1 53421-1 53422-1 53423-1 53424-1 53425-1 53426-1 53427-1 53428-1 53429-1 53546-1 53547-1 53548-1 53548-2 53549-1 53550-1
Page
RoHS Code
Part
53809-2 53943-1 53944-1 53945-1 53946-1 53947-1 53949-1 53950-1 53951-1 53953-1 53954-1 53963-1 53964-1 53975-1 53977-1 53978-1 53980-1 53982-1 53983-1 53984-1 54593-1 54947-1 696420-1 696420-2 696420-3 696420-5 696420-6 696421-1 696421-2 696421-3 696421-4 696421-5 696421-6 696421-7 696421-8 696422-2 696422-3 696422-4 696422-5 696422-6 696422-7 696422-8
Page
RoHS Code
Part
696422-9 1-696422-0 696423-2 696423-3 696423-4 696423-5 696423-6 696423-7 696423-8 696423-9 1-696423-0 696424-4 696424-5 696424-6 696424-7 696424-8 696424-9 1-696424-0 696425-1 696426-1 696427-1 696428-1 696429-1 696430-2 696430-4 696430-5 696430-6 696430-7 696430-8 696430-9 1-696430-0 737049-1 737051-1 737053-1 1958191-1 1958192-1 1958193-1
Page
RoHS Code
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. Technical Support Canada: 1-905-475-6222 USA: 1-800-522-6752 Mexico: 01-800-733-8926
www.tycoelectronics.com
Radiation Resistant/150°C Pre-Insulated Terminals Splices
Americas
Argentina (Buenos Aires) Phone: +54-11-4733-2200 Fax: +54-11-4733-2211 Brasil Paulo) Phone: +55-11-2103-6000 Fax: +55-11-2103-6030 Chile (Santiago) Phone: +56-2-345-0361 Fax: +56-2-223-1477 Canada (Toronto) Phone: +905-475-6222 Fax: +905-474-5520 Product Information Center: Phone: +905-470-4425 Fax: +905-474-5525 Colombia (Bogota) Phone: +57-1-319-8959 Fax: +57-1-319-8960 Mexico (Mexico City) Phone: +52-55-1106-0800 +01-800-733-8926 Fax: +52-55-1106-0901 Latin/South American (Countries shown) Phone: +54-11-4733-2015 Fax: +54-11-4733-2083
Global Contacts
United States (Harrisburg, Phone: +1-717-564-0100 Fax: +1-717-986-7575 Product Information Center: Phone: +1-800-522-6752 Fax: +1-717-986-7575 (Troy, Phone: +1-248-273-3359 Fax: +1-248-273-3322
Asia/Pacific
Australia (Sydney) Phone: +61-2-9554-2600 Fax: +61-2-9502-2556 Product Information Center: Phone: +61-2-9840-8200 Fax: +61-2-9634-6188 India (Bangalore) Phone: +91-80-285-40800 Fax: +91-80-285-40820 Indonesia (Jakarta) Phone: +65-6482-0311 Fax: +65-6482-1012 Japan (Kawasaki, Kanagawa) Phone: +81-44-844-8111 Fax: +81-44-812-3207 Product Information Center: Phone: +81-44-844-8013 Fax: +81-44-812-3200 Korea (Seoul) Phone: +82-2-3415-4500 Fax: +82-2-3486-3810 Malaysia (Selangor) Phone: +60-3-7805-3055 Fax: +60-3-7805-3066 Zealand (Auckland) Phone: +64-9-634-4580 Fax: +64-9-634-4586 Philippines (Makati City) Phone: +632-848-0171 Fax: +632-867-8661 People's Republic China (Hong Kong) Phone: +852-2735-1628 Fax: +852-2735-0243 (Shanghai) Phone: +86-21-2407-1588 Fax: +86-21-2407-1599 Singapore (Singapore) Phone: +65-6482-0311 Fax: +65-6482-1012 Taiwan (Taipei) Phone: +886-2-8768-2788 Fax: +886-2-8768-2268 Thailand (Bangkok) Phone: +66-2-955-0500 Fax: +66-2-955-0505 Vietnam Minh City) Phone: +84-8-930-5546 Fax: +84-8-930-3443
Europe/Middle East/Africa
Austria (Vienna) Phone: +43-1-905-60-0 Fax: +43-1-905-60-1333 Product Information Center: Phone: +43-1-905-60-1249 Fax: +43-1-905-60-1251 Belarus (Minsk) Phone: +375 Fax: +375 Belgium (Kessel-Lo) Phone: +32-16-352-300 Fax: +32-16-352-355 Bulgaria (Sofia) Phone: +359-2-971-2152 Fax: +359-2-971-2153 Czech Republic Slovakia Czech Republic (Kurim) Phone: +420-541-162-111 Fax: +420-541-162-223 Product Information Center: Phone: +420-541-162-113 Fax: +420-541-162-132 Denmark (Glostrup) Phone: +45-43-48-04-00 Fax: +45-43-44-14-14 Egypt (Cairo) Phone: +202-419-2334 Fax: +202-417-7647 Estonia (Tartu) Phone: +372-5138-274 Fax: +372-7400-779 Finland (Helsinki) Phone: +358-95-12-34-20 Fax: +358-95-12-34-250 France (Cergy-Pontoise Cedex) Phone: +33-1-3420-8888 Fax: +33-1-3420-8600 Product Information Center: Phone: +33-1-3420-8686 Fax: +33-1-3420-8623 France Export Divisions (Cergy-Pontoise Cedex) Phone: +33-1-3420-8804 Fax: +33-1-3420-8699 Germany (Bensheim) Phone: +49-6251-133-0 Fax: +49-6251-133-1600 Product Information Center: Phone: +49-6251-133-1999 Fax: +49-6251-133-1988 Greece (Athens) Phone: +30-210-9370-396/397 Fax: +30-210-9370-655 Hungary (Budapest) Phone: +36-1-289-1000 Fax: +36-1-289-1010 Product Information Center: Phone: +36-1-289-1016 Fax: +36-1-289-1017 Ireland (Dublin) Phone: +353-1-866-5612 Fax: +353-1-866-5714 Israel (Petach-Tikva) Phone: +972-3-929-0999 Fax: +972-3-919-1088 Italy (Collegno (Torino)) Phone: +39-011-4012-111 Fax: +39-011-4031-116 Product Information Center: Phone: +39-011-4012-428 Fax: +39-011-40-287-428 Lithuania Latvia Lithuania (Vilnius) Phone: +370-5-213-1402 Fax: +370-5-213-1403 Product Information Center: Phone: +370-5-211-3016 Fax: +370-5-213-1403 Netherlands ('s-Hertogenbosch) Phone: +31-73-6246-246 Fax: +31-73-6212-365 Product Information Center: Phone: +31-73-6246-999 Fax: +31-73-6246-998 Norway (Nesbru) Phone: +47-66-77-88-50 Fax: +47-66-77-88-55 Poland (Warsaw) Phone: +48-22-4576-700 Fax: +48-22-4576-720 Product Information Center: Phone: +48-22-4576-704 Fax: +48-22-4576-720 Romania (Bucharest) Phone: +40-21-311-3479/3596 Fax: +40-21-312-0574 Russia (Moscow) Phone: +7-495-790-7902 Fax: +7-495-721-1893 Product Information Center: Phone: +7-495-790-7902-404 Fax: +7-495-790-7902-401 Russia (St. Petersburg) Phone: +7-812-718-8192 Fax: +7-812-718-8193 Slovenia (Ljubljana) Phone: +386-1561-3270 Fax: +386-1561-3240 South Africa (Port Elizabeth) Phone: +27-41-503-4500 Fax: +27-41-581-0440 Spain (Barcelona) Phone: +34-93-291-0330 Fax: +34-93-201-7879 Sweden (Upplands Phone: +46-8-50-72-50-00 Fax: +46-8-50-72-50-01 Switzerland (Steinach) Phone: +41-71-447-0447 Fax: +41-71-447-0444 Turkey (Istanbul) Phone: +90-212-281-8181/2/3 +90-212-282-5130/5430 Fax: +90-212-281-8184 Ukraine (Kiev) Phone: +380-44-206-2265 Fax: +380-44-206-2264 Product Information Center: Phone: +380-44-206-2265 Fax: +380-44-206-2264 United Kingdom (Stanmore, Middlesex) Phone: +44-8706-080208 Fax: +44-208-954-6234 Product Information Center: Freephone only): +0800-267-666 Phone: +44-8706-080208 Fax: +44-208-420-8095
Dimensions inches millimeters unless otherwise specified. Values brackets metric equivalents. Dimensions shown reference purposes only. Specifications subject change. Technical Support Canada: 1-905-475-6222 USA: 1-800-522-6752 Mexico: 01-800-733-8926
www.tycoelectronics.com
Tyco Electronics Corporation Harrisburg, www.tycoelectronics.com
2009 Tyco Electronics Corporation. Rights Reserved. 82038 7/2009 AMP, CERTI-CRIMP, PIDG, PLASTI-GRIP, T-HEAD, logo Tyco Electronics trademarks. Other products, logos company names mentioned herein trademarks their respective owners.
While Tyco Electronics made every reasonable effort ensure accuracy information this catalog, Tyco Electronics does guarantee that error-free, does Tyco Electronics make other representation, warranty guarantee that information accurate, correct, reliable current. Tyco Electronics reserves right make adjustments information contained herein time without notice. Tyco Electronics expressly disclaims implied warranties regarding information contained herein, including, limited implied warranties merchantability fitness particular purpose. dimensions this catalog reference purposes only subject change without notice. Specifications subject change without notice. Consult Tyco Electronics latest dimensions design specifications.

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