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CPS2500D +/-190V Downstream System
Product Manual Select Code 167-102-106 Comcode 848755265 Issue January 2008
Product Manual Select Code 167-102-106 Comcode 848755265 Issue January 2008
CPS2500D +/-190V Downstream System
Notice: information, specifications, procedures this manual subject change without notice. Lineage Power assumes responsibility errors that appear this document.
2008 Lineage Power International Rights Reserved Printed U.S.A.
CPS2500D +/-190V Downstream System
Table Contents
Introduction
CPS2500D Downstream System Overview Applications Site Customer Service Contacts Customer Service, Technical Support, Product Repair Return, Warranty Service Customer Training On-Line Power Systems Product Manuals EasyView software
Product Description
Physical Description Block Diagram Operation Specifications Electrical Maximum Output Power Installation category:
Engineering Ordering
Ordering Information Engineering
Safety
Safety Statements Warning Statements Safety Symbols Deutsch Espanol
Installation
CPS2500D Installation Purpose Precautions Safety Installation Tools
Issue January 2008
Table Contents
CPS2500D +/-190V Downstream System
Unpack CPS2500D Shelf CPS2500D Unpack Ground Configuration Ground Jumper Inspect Network Check Mark Wiring Compliance Install CPS2500D Shelf CPS2500D Frame Install CPS2500 Cable Install Installing Converters QS882A Converter Installation Install QS882A Converters Recognizing Normal States Recognize Normal States Diagnosing Abnormal States Diagnosing Abnormal States
Electrical Interface Reference Information
Shelf Electrical Interfaces Connector Details Connector Pinouts
Reference Information
CPS2500D Shelf QS882A Converter
Product Warranty
Overview Operating Temperature
Appendix Operating Temperature Vertical Spacing
Revision History
Table Contents
Issue January 2008
CPS2500D +/-190V Downstream System
List Figures
Figure 1-1: CPS2500D Downstream System Figure 2-1: QS800A Shelf Block Diagram Figure 2-2: Unit Maximum Output Power Input Voltage Figure 3-1: Constant Delivered Power Curves (normal range operation) Figure 5-1: Ground Jumper Figure 5-2: QS800A Frame Mounting Figure 5-3: Ground Jack Figure 5-4: QS800A with Cables Attached Figure 5-5: Align QS882A Converter Figure 5-6: QS800A with Cables Attached Figure 5-7: Recognizing Normal States (with associated display definitions) Figure 5-8: Output Voltage Additional Circuits Required Figure 5-9: Converter Internal Fault Figure 5-10: Remove Converter Figure 5-11: Network Wiring Fault Figure 5-12: Network Wiring Faulty Circuit Figure 5-13: Relay Identification Replacement Figure 7-1: QS800A Shelf Mounting Hole Dimensions Figure 7-2: Depth Height Dimensions Figure 7-3: 12-Inch Shelf Mounting Hole Dimensions (CC109139853) Figure 7-4: Shelf Equipped with 19-Inch Adapter Bracket (CC848828525) Figure 7-5: Q882A Size 5-10 5-10 5-11 5-11 5-13
Issue January 2008
List Figures
CPS2500D +/-190V Downstream System
List Tables
Table 2-A: Absolute Maximum Ratings Table 2-B: Electrical Specifications Table 7-A: Truth Table
Issue January 2008
List Tables
CPS2500D +/-190V Downstream System
Introduction
CPS2500D Downstream System
Overview 2500D System consists QS882A dual converter cards shelf with input output wiring alarm connector card right side. Each converter QS882A card: Accepts 100VA limited source voltage range volts. Delivers nominal volts. fully configured shelf delivers maximum load power 1300 Watts outdoor cabinet. converter card redundancy desired maximum power that delivered 1170 Watts.
Figure 1-1: CPS2500D Downstream System
Applications
CPS2500D part telephone line powered system that located with video switching equipment site served batteries typically cross connect cabinet. designed operate most optimally from CPS3200U source other telephone lines near battery reserve, works with other upstream vendor equipment. further information about CPS6000 systems visit CPS6000 site http://www.lineagepower.com/
Site
Issue January 2008
Introduction
CPS2500D +/-190V Downstream System
Customer Service Contacts
Customer Service, Technical Support, Product Repair Return, Warranty Service customers United States, Canada, Puerto Rico, Virgin Islands, call 1-800-THE-1PWR (1-800-843-1797). This number staffed from 7:00 5:00 Central Time (zone Monday through Friday, normal business days. other times this number still available, emergencies only. Services provided through this contact include initiating spare parts procurement process, ordering documents, product warranty administration, providing other product service information. other customers worldwide number accessed after first dialing AT&T Direct country code country where call originating, contact your local field support center your sales representative discuss your specific needs. Customer Training Lineage Power offers customer training many Power Systems products. information call 1-972-284-2163. This number answered from 8:00 a.m. until 4:30 p.m., Central Time Zone (Zone Monday through Friday. download latest product information, product software software upgrades, visit site http://www.lineagepower.com/
Downloads Software
Introduction
Issue January 2008
CPS2500D +/-190V Downstream System
Product Description
Physical Description
Block Diagram
QS800A Shelf
QS882A Dual Converter QS882A Dual Converter
Slot Slot
QS882A Dual Converter
Slot
Alarm Card
P321 P700 Signal Output -48V Output Cable Power Cable
P800 +/-190V Input Power Cable Telephone Pairs)
Figure 2-1: QS800A Shelf Block Diagram
Issue January 2008
Product Description
CPS2500D +/-190V Downstream System
Operation
Power comes P800 from independent 100VA 190V circuits. Power comes P700 volts. Maximum current fully provisioned shelf Amps 1300 Watts. Major minor alarms available P321. alarms configured Form closures. major indicates circuit input failure more circuits. minor alarm indicates circuit input failure circuit. Section step step installation trouble shooting process using Display LEDs primary guide next actions.
Product Description
Issue January 2008
CPS2500D +/-190V Downstream System
Specifications
Table 2-A: Absolute Maximum Ratings Parameter Symbol Input Voltage Continuous TransientDuration 10ms Temperature Normal Operating Ambient Temperature airflow Operating Ambient Temperature higher (TBD) airflow (See Thermal Considerations section) Storage Temperature Tstg Power Input Power (per Power unit) Power Dissipation (Power unit Pdiss Dissipation) Output Power (per Power unit) Pout Isolation Input Output Voltage 1500 Unit
Issue January 2008
Product Description
CPS2500D +/-190V Downstream System
Electrical
Unless otherwise specified, specifications apply over operating input voltage, output load current temperature conditions. Table 2-B: Electrical Specifications Parameter Symbol 0.233 391.1 0.241 0.250 Unit
Input Operating Input Voltage Maximum Input Current (±190 Vdc: Vioc=320 Vdc, Io=Io, max) Future Code: (±130 Vdc: Vioc=250 Vdc, Io=Io, max) Inrush Transient (Duration: Output (per Power Unit, Circuits) Output Voltage Set-point (Vin=Vin min, Io=1.47A, =25°C) Output Voltage (Over operating input voltage, resistive load, temperature conditions until life) Output Regulation Line (Vin=Vin max) Load* (Io=Io max) *Output voltage droops load current increases provide system current sharing. Temperature -40°C +85°C) Output Ripple Noise nominal output (Vin=Vin Io=Io max) (5Hz 20MHz bandwidth) Peak-to-Peak (5Hz 20MHz bandwidth) External Capacitance Output Power (per circuit pair, Vo=Vo min) Efficiency (Io=Io max, Vo=Vo set, Ta=25°C) Vin=260V Vin=380V Dynamic Load Response (Io/t=1A/10µs, Vin=Vin nom, Ta=25°C) Load Change from Io=50% Peak Deviation Load Change from Io=75% Peak Deviation Settling Time (Vo<10% peak deviation)
0.314 -52.0 -54.5 -55.0 0.33 0.347 0.25
-3.5
-3,000
mVrms mVpk
Product Description
Issue January 2008
CPS2500D +/-190V Downstream System
Maximum Output Power
following graph shows side tolerance output power from pair dc/dc circuits each unit, input voltage delivered unit varies losses copper feeder pairs. Efficiency assumed linear with minimum 190V (Pin (190 0.239) 45.41W 90.82W), maximum 380V; maximum input current limited 0.239 Amps input voltages.
Output power limited thermal dissipation
Output power limited maximum input current 140.0
Unit Output Power (per circuit pair) Watts
130.0 120.0 110.0 100.0 90.0 80.0 70.0 60.0
Input Voltage
Figure 2-2: Unit Maximum Output Power Input Voltage Unit Maximum Output Power Input Voltage when from +/-190V upstream source. Installation category: Input power shall provided telephone wire pairs. host system must protect each pair level corresponding CommScope 3C*EW tube primary protector. This protector voltage breakdown range 265-465 Volts impulse spark over range <265-700 Volts.
Issue January 2008
Product Description
CPS2500D +/-190V Downstream System
Engineering Ordering
Ordering Information
Shelf QS882A QS800A QS800B
Description Converter Unit Shelf 12-Inch Complete Shelf (requires external ground connection) 19-Inch Adapter Bracket
Comcode 108994918 108994926 CC109139853 CC848828525
Issue January 2008
Engineering Ordering
CPS2500D +/-190V Downstream System
Engineering
Engineering telephone line powered system requires knowledge about resistance input wires feeding each circuit. make rough estimate follow these steps. example follows each step brackets. Assess total resistance loop feeding each circuit. Decide much power your load requires. 600W Choose highest power curve available circuits with input resistance provided your network. 600, 60Watt line almost works. This looks like about Watts.]
Figure 3-1: Constant Delivered Power Curves (normal range operation)
Engineering Ordering
Issue January 2008
CPS2500D +/-190V Downstream System
efficiency factor determine much power delivered circuit. Watts 46.4 Watts] Divide your total load power delivered circuit determine minimum number circuits required support load. Watts 46.4 Watts circuits circuits.] cards reach level redundancy desired. card redundancy circuits cards.]
Issue January 2008
Engineering Ordering
CPS2500D +/-190V Downstream System
Safety
Safety Statements
Please read follow safety instructions warnings before installing, maintaining, repairing system: system Underwriters Laboratories (UL) Recognized applicable requirements UL60950-1 UL60950-21. product safe chassis must grounded permanent means. return conductor -48V shall earthed. Install only restricted access areas (dedicated equipment rooms, equipment closets, like) accordance with articles 110-31, 110-32, 110-33 U.S. National Electric Code (NEC), ANSI/NFPA pursuant applicable local codes. telecommunication line cable, carrying +/-190V, shall minimum AWG, rated minimum 200V. Consideration shall taken time installation verify cable rating. Primary protection must provided telecommunication line cable consistent with 497. Airflow must provided rate across entire cross section shelf operation environments from -40°C 65°C. This equipment used controlled environments area where humidity maintained levels that cannot cause condensation equipment, contaminating dust controlled, steady-state ambient temperature within range specified). This equipment must installed over combustible surfaces. installations United States, Listed compression connectors used terminate Listed field-wired conductors where required. installations, appropriate connector applied only correct size conductor specified connector manufacturer, using only connector manufacturer's recommended tooling tooling approved that connector.
Issue January 2008
Safety
CPS2500D +/-190V Downstream System
proper connector country installation provided, obtain appropriate connectors follow manufacturer's local requirements proper connections. national local rules regulations should followed when making field connections. bulk output option provided; load connections should made close proximity power shelf. main input voltage (+/-190V) shall meet UL60950-21 RFT-V requirements. CONNECT RFT-C CIRCUITS. main output voltage (48V) meets SELV requirements. Insulation field-wired conductors should rated less than Celsius. Wire conductor size should sized electrical codes Celsius wire, based ampacity associated protection device. Wiring internal enclosed equipment cabinets should rated 105° Celsius (minimum). Torque electrical connections values specified labels product documentation. Cables must dressed avoid damage conductors (caused routing around sharp edges routing areas where wires could pinched) undue stress connectors. Alarm contacts fused shelf; therefore, current limiting protection these contacts must provided external circuits. Maximum ratings alarm connections 60Vdc amperes. Exceeding these maximum ratings could result fire damage unit. applications cabinets, huts, vaults, central offices, system mounting framework must connected system integrated ground grid. designed capacitance between +/-190V RFT-V conductors measured capacitance between +/-190V earth 1uF. capacitance system reach values that exceed safety limits following figure:
Safety
Issue January 2008
CPS2500D +/-190V Downstream System
Issue January 2008
Safety
CPS2500D +/-190V Downstream System
Warning Statements Safety Symbols
symbols sometimes accompanied some type statement; e.g., "Hazardous voltage/energy inside. Risk injury. This unit must accessed only qualified personnel." Signal words described below also used indicate level hazard DANGER WARNING CAUTION Indicates presence hazard that will cause death severe personal injury hazard avoided. Indicates presence hazard that cause death severe personal injury hazard avoided. Indicates presence hazard that will cause minor personal injury property damage hazard avoided. This symbol identifies need refer equipment instructions important information. These symbols equivalent) used identify presence hazardous mains voltage.
This symbol used identify presence hazardous voltages. also used warn hazardous energy levels. these symbols equivalent) used identify presence rectifier battery voltages. symbol sometimes accompanied some type statement, example: "Battery voltage present. Risk injury high current. Avoid contacting conductors with uninsulated metal objects. Follow safety precautions." these symbols used identify presence surface. also accompanied statement explaining hazard. symbol like this with lightning bolt through hand also means that part could hazardous voltage levels. This symbol used identify protective safety earth ground equipment.
This symbol used identify other bonding points within equipment.
This symbol used identify need safety glasses sometimes accompanied some type statement, example: "Fuses cause arcing sparks. Risk injury. Always wear safety glasses."
Safety
Issue January 2008
CPS2500D +/-190V Downstream System
Precautions
When working using this type equipment, following precautions should noted:
This unit must installed, serviced, operated only skilled qualified personnel have necessary knowledge practical experience with electrical equipment understand hazards that arise when working this type equipment. equipment could powered multiple inputs. Ensure that appropriate circuit protection device each input being serviced disconnected before servicing equipment. disconnect permanent bonding provisions unless inputs disconnected. Batteries connected parallel with output rectifiers. Turning rectifiers will necessarily remove power from bus. Make sure battery power also disconnected and/or follow safety procedures while working equipment that contains hazardous energy/voltage. Hazardous energy voltages present unit interface cables that shock cause serious injury. Follow safety warnings practices when servicing this equipment. When equipped with ringer modules, hazardous voltages will present ringer output connectors. addition proper training safety procedures, following some basic precautions that should always used: only properly insulated tools. Remove metallic objects (key chains, glasses, rings, watches, other jewelry). Wear safety glasses. Fuses produce sparks. High energy levels buses distribution components produce severe arcing. Test circuits before touching. Lock circuit breakers/fuses when possible prevent accidental turn aware potential hazards before servicing equipment. Identify exposed hazardous electrical potentials connectors, wiring, etc. (note condition these circuits, especially wiring). care when removing replacing covers; avoid contacting circuits.
Issue January 2008
Safety
CPS2500D +/-190V Downstream System
Special Installation Notes
Deutsch Espanol
Installationsanleitung Notas especiales para instalaciones habla hispana
Safety
Issue January 2008
CPS2500D +/-190V Downstream System
Installation
CPS2500D Installation
Purpose Precautions Safety 2500D Shelf Installation Observe protection while installing circuit packs Always consider personal safety. Make sure system properly grounded National Electrical Code local building codes. Remove metal jewelry before beginning installation. Installation Tools Wire cutters strippers Heat shrink Torque wrench (0-240 inch-lb 5/16 inch (8mm) driver driver Volt test load Digital meter with accuracy 0.02% Screw Drivers (flat-blade Phillips) wrist strap
Issue January 2008
Installation
CPS2500D +/-190V Downstream System
Unpack CPS2500D Shelf
CPS2500D Unpack contains: QS800A Shelf 848744961 Power Cable 848745547 Alarm Signal Cable Product documentation Step Action Unpack box. Inspect shipping container signs damage. damage exists, have carrier's representative sign note acknowledging damage. Carefully sealing tape remove shelf, cables documentation from carton. Save shipping package until parts operating within specifications.
Installation
Issue January 2008
CPS2500D +/-190V Downstream System
Ground Configuration
Ground Jumper Step Action Action Ground connection made fuse distribution panel? Ground Jumper present, remove Ground Jumper shown below. Ground Jumper present, install Ground Jumper shown below.
Figure 5-1: Ground Jumper
Issue January 2008
Installation
CPS2500D +/-190V Downstream System
Inspect Network
Check Mark Wiring Compliance Each location network where input available touched must protected marked voltage.
Step Action accessibility circuit throughout network consistent with requirements? Voltage Class
General Public Restricted Access Inaccessible Inaccessible
Employees Exposed Restricted Access Inaccessible
Craftspersons Exposed Exposed Restricted Access (Excsptions)
5-pin protector marked special circuit? Does 5-pin protector protect each pair level corresponding CommScope 3C*EW tube primary protector? This protector voltage breakdown range 265-465 Volts impulse spark over range <265-700 Volts. Protectors with lower voltage breakdown rating will problematic.
meet UL60950-21 specific procedural steps must taken time installation. This section goes through those steps. These steps should performed before power distributed network. Normally final step performed closing circuit using 5-pin protector after power applied system.
Step Action Recognize that Remote Feed Telecommunication Voltage limited (RFT-V) circuit voltage limited +190V -190V from ground. total capacitance ground each line circuit less than QS882A introduces less than sourcing electronics line must introduce less than capacitance. total capacitance line line circuit less than QS882A introduces less than sourcing electronics line must introduce less than capacitance from ring. remote equipment also RFT-V voltage limited circuit? Both ends circuit must designed same standard. This must verified before equipment connected together. voltage rating Network Wiring sufficient support 190V ground? chassis system bonded ground? Verify both observation measurement before powering system.
Installation
Issue January 2008
CPS2500D +/-190V Downstream System
Install CPS2500D Shelf
CPS2500D Frame Install following procedure mount 2500D shelf into frame with mounting holes located 12.9 inch (328 centers. Step Action Locate mounting brackets, each side QS800A shelf; align holes shelf-mounting bracket with holes mounting frame. Figure 5-2. Attach shelf frame using screws threaded match holes equipment frame. Refer table below Torque Specifications. Torque Hardware Metric 12-24 Metric in-lb
QS882A QS882A QS882A QS882A QS882A QS882A QS882A QS882A QS882A QS882A
Frame Mounting Screws Here
Here
Figure 5-2: QS800A Frame Mounting
Issue January 2008
Installation
CPS2500D +/-190V Downstream System
Install CPS2500D Shelf (continued)
CPS2500 Cable Install Follow steps below route cables from QS800A shelf. Step Action Insert wrist strap into jack shown Figure 5-3. Connect ground shelf shown Figure 5-3. 10-32 inch shorter threaded fasteners double hole with holes inch centers secure ground lead location right shelf just front power output connectors. Torque inch -lbs. Locate included cable sets that came with shelf pigtailed connector that permanently attached shelf. Attach included cable sets, 848744961 848745547, QS800A Shelf shown Figure 5-4. connectors keyed that they only correct way. Attach terminal ends each cable, labeled P800 input +/190V, P700 -48V out, P321 signals out, using equipment according Figure documentation using equipment.
Figure 5-3: Ground Jack
848744961 P800 848745547 P321 P700
Figure 5-4: QS800A with Cables Attached
Installation
Issue January 2008
CPS2500D +/-190V Downstream System
Installing Converters
QS882A Converter Installation QS882A Converters mount QS800 shelf. Note that numbering starts from left correlated marking 5-pin protector block cabinet input wiring panels. Warning: must properly protect yourself against discharge prior installing QS882A Controller. Note: There cord connection located right side shelf.
Install QS882A Converters
This procedure used install each QS882A Converter. Step Action Remove QS882A converter from shipping container. Align plastic converter housing right insulated circuit board left. Guide converter into first available slot positioning plastic converter housing notch right edge opening. Figure 5-5. Slide converter into shelf until fully seated connector rear shelf. Push display faceplate into shelf until latch converter housing catches. Figure 5-6. Repeat this process needed your application.
Push until latch clicks
QS882A
Figure 5-5: Align QS882A Converter
Figure 5-6: QS800A with Cables Attached
Issue January 2008
Installation
CPS2500D +/-190V Downstream System
Recognizing Normal States
Recognize Normal States Once power provided 2500D system LEDs converters will illuminate. Understanding what LEDs mean allows recognize normal states diagnose abnormal states. LEDs show state input converters. bottom LEDs show state output from converters. Step Observe LEDs. Does display look like combination states shown Figure 5-7: Normal States? system operating Continue Diagnosing normally. Proceed next Abnormal States. task. Action
Green Green
Green Green
Green Green Pair Powered Pair Never Powered
Both Pairs Powered
QS882A
Neither Pair Ever Powered
QS882A QS882A
Figure 5-7: Recognizing Normal States (with associated display definitions)
Installation
Issue January 2008
CPS2500D +/-190V Downstream System
Diagnosing Abnormal States
Diagnosing Abnormal States Abnormal states presented order increasing difficulty repair: Output Voltage Additional Circuits Required converter fault converter faults Network Wiring Fault Step Observe LEDs. Does display look like combination states shown Figure 5-8: Normal States? system load exceeds Continue next step sourcing capability Diagnosing Abnormal States. CPS2500D shelf. additional converters following procedure described QS882A Converter Installation. Action
Green
Output Voltage Additional Circuits Required
QS882A
Figure 5-8: Output Voltage Additional Circuits Required
Issue January 2008
Installation
CPS2500D +/-190V Downstream System
Diagnosing Abnormal States (continued)
Diagnosing Abnormal States Abnormal state: converter fault converter faults. Step Observe LEDs. Does display look like combination states shown Figure 5-9: Converter Internal Fault? Replace faulty Continue next step converter first removing Diagnosing Abnormal States. shown Figure 5-10 then installing replacement converter following procedure described QS882A Converter Installation. Action
Green Green
Green
Green
Green
Converter Internal Fault
QS882A
Converters Internal Faults
QS882A
Figure 5-9: Converter Internal Fault
Pull forward with latch depressed
QS882A
Press down unlatch module
Figure 5-10: Remove Converter
Installation
Issue January 2008
CPS2500D +/-190V Downstream System
Diagnosing Abnormal States
Diagnosing Abnormal States
(continued)
Abnormal state: Network Wiring Fault Step Observe LEDs. Does display look like combination states shown Figure 5-11: Network Wiring Fault? Trace fault back Continue next step protector circuit where Diagnosing Abnormal States. enters cabinet using slot identifiers circuit identifiers shown example Figure 5-12: Network Wiring Faulty Circuit problem resides outside CPS2500D system. Resolve wiring problem using standard procedures provided network service provider. Action
Green Green
Input Voltage Interrupted Pair
QS882A
Input Voltage Interrupted Both Pairs
QS882A
Figure 5-11: Network Wiring Fault
Green Green
QS882A
QS882A
QS882A
QS882A
QS882A
QS882A
Figure 5-12: Network Wiring Faulty Circuit
Issue January 2008
Installation
CPS2500D +/-190V Downstream System
Diagnosing Abnormal States (continued)
Diagnosing Abnormal States Resolving Abnormal states starting from office alarms. CPS2500D provides Power Major Power Minor office alarms according this logic: converter circuit output limits minor; converter circuits limits major. Step Action Observe office alarm contact closure states. have Power Major Power Minor Alarm? Power Major Alarms, Power Minor Alarms, a)Observe LEDs module position b)Use Diagnosing Abnormal States using LEDs above resolve state first QS882A module normal state. c)Work across shelf position position until QS882A converters displaying normal state. d)If modules displaying normal state Power Major still being issued Power Major Relay should replaced. power Major Relay marked located closer back shelf Figure 5-13. e)Replace Socketed Relay with Lineage Power Part Number 406789586. Confirm that alarms have been successfully retired. a)Observe LEDs module position b)Work across shelf position position until QS882A displaying abnormal state found. c)Use Diagnosing Abnormal States using LEDs above resolve state that QS882A module normal state. d)If modules displaying normal state Power Minor still being issued Power Minor Relay should replaced. power Minor Relay marked located closer front shelf Figure 5-13. e)Replace Socketed Relay with Lineage Power Part Number 406789586. Confirm that alarms have been successfully retired.
Installation
Issue January 2008
CPS2500D +/-190V Downstream System
Diagnosing Abnormal States (continued)
Diagnosing Abnormal States (continued)
Figure 5-13: Relay Identification Replacement
Issue January 2008
Installation
CPS2500D +/-190V Downstream System
Electrical Interface Reference Information
Shelf Electrical Interfaces
Interface 190V Input -48V Output Alarm Output Cable Length (inches) Connector Label P800 P700 P321 Comments stranded THHN wire.
Connector Details
following parts used QS800A wiresets. Choose appropriate mating connector your specific application.
Connector P800 P700 P321 Description Manufacturer Part Number 50-position plug assembly (1/26 side entry) Cinch KS21997L1 3-position receptacle Molex Receptacle 42816-0312 with 42815-0031 wire) 16-position receptacle Molex Receptacle 39-01-2165 with 39-00-0059 sockets (24-18 wire)
Issue January 2008
Electrical Interface Reference Information
CPS2500D +/-190V Downstream System
Connector Pinouts
P800 P800
-190V +190V Pair Pins 20-25 46-50 connected.
Mate P800 constructed using part number 1-229913-1. This "Cable Cable Receptacle with Tapered Cover Screw Kit" accepts solid stranded wire. cable housing should dressed away from pins with bundle exiting over pins P700 P700
With jumper place (default) Used -48V Frame Ground With jumper removed Connection -48V
create custom wireset that connects directly shelf, mate P700 constructed using: Molex Mini-Fit position housing: 42816-0312 Molex Mini-Fit contact 42815-0031 stranded UL1028 600V wire stock cable uses black white return
Electrical Interface Reference Information
Issue January 2008
CPS2500D +/-190V Downstream System
P321 P321
7-16 Function Power Major Alarm Power Major Alarm Common Power Major Alarm Power Minor Alarm Power Minor Alarm Common Power Minor Alarm Connection
Notes:Both alarms fail-safe isolated Form contact closures Normally Closed, Normally Open same ratings relays CPS4000 alarm relays
Alternate Alarm Wireset Alarm Output Connector
Function Power Major Alarm Power Major Alarm Common Power Major Alarm Power Minor Alarm Power Minor Alarm Common Power Minor Alarm
Notes:Both alarms fail-safe isolated Form contact closures Normally Closed, Normally Open same ratings relays CPS4000 alarm relays
create custom wireset that connects directly shelf, mate Alarm Output Connector constructed using: Position Housing 1445022-6 Socket Contact 794606-1 Stranded Wire
Issue January 2008
Electrical Interface Reference Information
CPS2500D +/-190V Downstream System
CPS2500D Shelf
Reference Information
13.6 (345.4 12.9 (327.7
1.25 (37.8 Front View 0.625 (15.9
Figure 7-1: QS800A Shelf Mounting Hole Dimensions
Figure 7-2: Depth Height Dimensions
Issue January 2008
Reference Information
CPS2500D +/-190V Downstream System
Figure 7-3: 12-Inch Shelf Mounting Hole Dimensions (CC109139853)
Figure 7-4: Shelf Equipped with 19-Inch Adapter Bracket (CC848828525)
Reference Information
Issue January 2008
CPS2500D +/-190V Downstream System
QS882A Converter
QS882A
Figure 7-5: Q882A Size
Issue January 2008
Reference Information
CPS2500D +/-190V Downstream System
Table 7-A: Truth Table
Indicators
Green Green
Condition Both circuits receiving input voltage
Shelf Alarm
Green within acceptable range with input current Green
below maximum input value, delivering acceptable output.
None
Green Green
Circuit receiving input voltage within acceptable range with input current below maximum input value delivering acceptable output. Circuit never received power. Neither circuit received acceptable input voltage since insertion into powered shelf.
None
None
Green Green
Input voltage been interrupted circuit Occurs after circuit been powered acceptably.
Input voltage been interrupted both circuits Occurs after both circuits have been powered acceptably. Circuit internal failure
Green Green
Green acceptable input power.
Circuit acceptable input output power.
Green
Green Both circuit circuit have internal
faults while input power acceptable.
Green
Green
Load power exceeds source powere delivery capability. Both circuits input limit mode.
Note: Minor Major alarms mutually exclusive. Only asserted time.
Reference Information
Issue January 2008
CPS2500D +/-190V Downstream System
Product Warranty
Seller warrants Customer only, that: date title Products passes, Seller will have right sell, transfer, assign such Products title conveyed Seller shall good; During warranty period stated Sub-Article below, Seller's Manufactured Products (products manufactured Seller), which have been paid Customer, will conform industry standards Seller's specifications shall free from material defects; With respect Vendor items (items manufactured Seller), Seller warrants that such Vendor items, which have been paid Customer, will free from material defects period sixty (60) days commencing from date shipment from Seller's facility.
Warranty Period listed below applicable Seller's Manufactured Products furnished pursuant this Agreement, commencing from date shipment from Seller's facility, unless otherwise agreed writing: Warranty Period Product Type Central Office Power Equipment Product Months Repaired Product* Months
*The Warranty Period repaired Product part thereof months remainder unexpired term Product Warranty Period, whichever longer.
under normal proper during applicable Warranty Period, defect nonconformity identified Product Customer notifies Seller writing such defect nonconformity promptly after Customer discovers such defect nonconformity, follows Seller's instructions regarding return defective nonconforming Products, Seller shall, option attempt first repair replace such Product without charge facility feasible, provide refund credit based original purchase price installation charges installed Seller. Where Seller elected repair Seller's Manufactured Product (other than Cable Wire Products) which been installed Seller Seller ascertains that Product readily returnable repair, Seller will repair Product Customer's site. With respect Cable Wire Products manufactured Seller which Seller elects repair which readily returnable repair, whether
Issue January 2008
Product Warranty
CPS2500D +/-190V Downstream System
installed Seller, Seller option, repair cable Wire Products Customer's site. Seller elected repair replace defective Product, Customer shall have option removing reinstalling having Seller remove reinstall defective nonconforming Product. cost removal reinstallation shall borne Customer. With respect Cable Wire Products, Customer further responsibility, expense, make Cable Wire Products accessible repair replacement restore site. Products returned repair replacement will accepted Seller only accordance with instructions procedures such returns. transportation expense associated with returning such Product Seller shall borne Customer. Seller shall cost transportation repaired replacing Product destination designated Customer. Except batteries, defective nonconforming Products parts which replaced shall become Seller's property. Customer shall solely responsible disposition batteries. Seller determines that Product which warranty service claimed defective nonconforming, Customer shall Seller costs handling, inspecting, testing, transportation and, applicable, traveling related expenses.
Seller makes warranty with respect defective conditions nonconformities resulting from actions anyone other than Seller subcontractors, caused following: modifications, misuse, neglect, accident, abuse; improper wiring, repairing, splicing, alteration, installation, storage, maintenance; manner accordance with Seller's Vendor's specifications operating instructions, failure Customer apply previously applicable Seller modifications corrections. addition, Seller makes warranty with respect Products which have their serial numbers month year manufacture removed, altered, experimental products prototypes with respect expendable items, including, without limitation, fuses, light bulbs, motor brushes, like. Seller's warranty does extend system into which Product incorporated. This warranty applies Customer only assigned extended Customer customers other users Product. FOREGOING WARRANTIES EXCLUSIVE LIEU OTHER EXPRESS IMPLIED WARRANTIES, INCLUDING LIMITED WARRANTIES MERCHANTABILITY FITNESS PARTICULAR PURPOSE. CUSTOMER'S SOLE EXCLUSIVE REMEDY SHALL SELLER'S OBLIGATION REPAIR, REPLACE, CREDIT, REFUND FORTH ABOVE THIS WARRANTY.
Product Warranty
Issue January 2008
CPS2500D +/-190V Downstream System
Appendix
Operating Temperature Vertical Spacing
CPS2500 System been designed mounting cabinets where -48Vdc required. designed with other equipment that requires vertical airflow cooling. operate 65°C environments, linear feet minute (Lfm) airflow must provided. 75°C operation possible with additional airflow. Confirmation testing required.
Overview
Operating Temperature
Issue January 2008
Operating Temperature Vertical Spacing Appendix
CPS2500D +/-190V Downstream System
Revision History
Issue Issue Rebranding. Added safety, grounding, jumper, connector information. Added QS800B shelf 19-inch adapter bracket. Formatting issues only.
Issue
Issue January 2008
Revision History
CPS2500D +/-190V Downstream System
Revision History
Issue January 2008
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